Mercedes-Benz ML320. Manual — part 349

AR40.10-P-1040-01A

Mounting centering sleeve

Commercially available tools (see Workshop Equipment Manual)

Number

Designation

Make (e.g.)

Order number

WH58.30-Z-1003-18A

Centering sleeve DUO-FLEX 2

When ordering, state flange shaft diameter and model of balancing
machine

HAWEKA

D-30928 Burgwedel

16 100 8006

WH58.30-Z-1004-18A

Conversion kit

Hofmann

D-64319 Pfungstadt

6416 451

P40.10-0212-01

1

Because of the segment centering of the rims, the wheel balancing machines approved by
Mercedes-Benz must be used with a centering sleeve (arrow).

2

The centering sleeve ensures that the rim is mounted much more securely on the balancing
machine and eliminates balancing errors.

HAWEKA centering sleeve

P40.10-0213-01

Hofmann centering sleeve

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GF80.20-P-0005-01GH

Central locking (CL), location of components

P80.20-0522-06

Location of components

1

Antenna

F1

Fuse and relay module

F1k15

CL rear door unlocking relay

F1k20

CL all door locking relay

F1k23

CL front right front door and rear
door unlocking relay

F1k24

CL front left front door and tank
flap unlocking relay

M14/5

Right front door CL actuating
motor

M14/6

Left front door CL actuating motor

M14/7

Tailgate CL actuating motor

M14/8

Left rear door CL actuating motor

M14/9

Right rear door CL actuating motor

M14/10

Filler flap CL actuating motor

N10

All-activity module (AAM)

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AD80.20-P-6001-43GH

CL test of electrical system motor actuation
relay

t

A

Scope of test

Measuring instrument/

Test connection

Operation/Requirement

Specified value D Possible cause/Remedy

1.0

Central locking locks

everything

HHT actuation

A

All doors closed and

unlocked.

All doors and

fuel tank flap
are locked

D Individual doors are not

locked:

t

1.1

D No door is locked:

t

1.2

1.1

Central locking unlocks

everything

HHT actuation

A

All doors closed and locked. All doors and

fuel tank flap
are unlocked

D Left front door and fuel

tank flap are not unlocked:

t

1.3

D Right front door and rear

doors are not unlocked:

t

1.4

D Tailgate is not unlocked:

t

1.5

D No door is unlocked:

Cables, N10

1.2

Central locking relay,

lock all doors (F1k20)

Function

Replace relay (F1k20) by

relay (F1k15),

Repeat test

t

1.0

All doors and

fuel tank flap
are locked

If test 1.0 in order:

D Relay (F1k20)

otherwise:

D Cables

1.3

Central locking relay,

unlock left door and fuel
tank flap (F1k24)

Function

Replace relay (F1k24) by

relay (F1k15), close and
lock left front door

A

Actuation of unlocking

left front door.

Left front door

is unlocked

Value in order:

D Relay (F1k24)

Value not in order:

D Cables

1.4

Central locking relay,

unlock right door and
rear doors (F1k23)

Function

Replace relay (F1k23) by

(F1k15), repeat test

t

1.1

All doors and

fuel tank flap
are unlocked

If the same fault pattern

emerges when test 1.1 is
repeated:

D Cables

D All-Activity Module (AAM)

(N10)

Tailgate is not unlocked:

D Relay (F1k23)

1.5

Central locking relay,

unlock tailgate (F1k15)

Function

Replace relay (F1k15) by

(F1k23), close and lock
tailgate

A

Actuation of unlocking

tailgate

Tailgate is

unlocked

Value in order:

D Relay (F1k15)

Value not in order:

D Cables

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AR09.41-P-6817MM

Removing and installing charge air cooler

10.11.99

ENGINE

612.963 in MODEL 163.113

P09.41-2024-09

1

Headlamp units

2

Cover strips

3

Front end crossmember

4

Socket at temperature sensor

9

Bolts

11

Socket

110/2

Charge air cooler

B17

Intake air temperature sensor

5

Right hose clamp

6

Left hose clamp

7

Charge air hose to charge air cooler

8

Charge air hose from charge air cooler

Operation no. of operation texts or standard texts and flat rates

Sector

Op. no.

Operation text

P

096810

REMOVING AND INSTALLING CHARGE AIR COOLER

P

096820

REPLACING CHARGE AIR COOLER

P

096827

REPLACING CHARGE AIR COOLER (COOLER REMOVED)

Removing, installing

Danger!

Risk of injury from fingers becoming
jammed or bruised when removing and
installing and aligning hood, trunk lid, doors,
lids and sliding roof

When moving components ensure that no
body parts or limbs are in the area of motion.

AS00.00-Z-0011-01A

1

Open engine hood and position upright

Have an assistant secure hood

AR88.40-P-1000GI

2

Remove headlamp units (1)

AR82.10-P-4730GH

3

Remove front end crossmember (3)

Place over engine with release cable

attached.

AR62.30-P-2300GH

4

Unplug socket (4) at intake air temperature
sensor (B17)

Do not release or lock temperature sensor

(B17) in place with socket plugged in
otherwise the locking arms will be over-
tensioned. Refer to:

#

Removing and installing intake air
temperature sensor.

AR07.52-P-1465A

5

Detach hose clamps (5, 6) of the charge air
hoses (7, 8) at the charge air cooler (110/2)

6

Unscrew bolts (9) at charge air cooler

7

Remove charge air cooler (110/2)

Detach from charge air hoses.

Traces of oil, slight quantities of oil in the

charge air hose come from the crankcase
ventilation and are permissible.

8

Install in the reverse order

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