Mercedes-Benz ML320. Manual — part 489

AR80.20-P-4004GH

Removing, installing fuel filler flap central locking motor

12.3.97

MODEL

163

P80.20-0478-06

1

Fuel filler flap

2

Outer screws

3

Inner screws

4

Fuel filler fitting

5

Screws

6

Connector

M14/10

Filler flap CL actuating motor

Removal, installation

1

Remove paneling on C-pillar

Remove paneling on left C-pillar

AR68.30-P-4490GH

2

Remove fuel filler flap (1)

3

Unscrew outer screws (2) on fuel filler

When installing: Ensure that rubber seal

is properly seated

4

Unscrew inner screws (3) on fuel filler

5

Unscrew filler flap CL actuating motor (M14/10)

Push filler fitting to right and unscrew

screws from filler flap CL actuating motor

6

Disconnect connector (6)

7

Reinstall in opposite order

8

Check for proper function

Actuate central locking with fuel filler flap

open

Copyright DaimlerChrysler AG 17.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorded by Modification services.

Page 1

AR80.20-P-4004GH

Removing, installing fuel filler flap central locking motor

12.3.97

MODEL

163

P80.20-0478-06

1

Fuel filler flap

2

Outer screws

3

Inner screws

4

Fuel filler fitting

5

Screws

6

Connector

M14/10

Filler flap CL actuating motor

Removal, installation

1

Remove paneling on C-pillar

Remove paneling on left C-pillar

AR68.30-P-4490GH

2

Remove fuel filler flap (1)

3

Unscrew outer screws (2) on fuel filler

When installing: Ensure that rubber seal

is properly seated

4

Unscrew inner screws (3) on fuel filler

5

Unscrew filler flap CL actuating motor (M14/10)

Push filler fitting to right and unscrew

screws from filler flap CL actuating motor

6

Disconnect connector (6)

7

Reinstall in opposite order

8

Check for proper function

Actuate central locking with fuel filler flap

open

Copyright DaimlerChrysler AG 28.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorded by Modification services.

Page 1

AP47.20-P-0780BB

Replace fuel filter

2.3.99

ENGINE

611.960 in MODEL 202.133 /134 /193 /194

ENGINE

611.961 in MODEL 210.006 /007 /206 /606

ENGINE

612.961 in MODEL 210.016 /216 /616

ENGINE

612.963 in MODEL 163.113

ENGINE

613.961 in MODEL 210.026 /226

ENGINE

613.960 in MODEL 220.026 /126

P47.20-0289-01

Shown on engine 611.960

70

Fuel filter housing

70/1

Fuel filter input

70/2

Fuel filter output

70/3

Threaded ring

70/4

Cap

70/5

Seal

70/6

Filter element

P07.16-2101-01

Shown on engine 612.961

70/1

Fuel line input

70/2

Fuel line output

70/3

Threaded ring

70/4

Cap

70/5

Seal

70/6

Filter element

70/7

Fuel return line

70/8

Fuel feed line

Remove/install and replacing

Danger!

Risk of death. Death may result if vehicle
slips or topples from the lifting platform.

Align vehicle between the columns of the
lifting platform and position the four support
plates at the lifting platform support points
specified by the vehicle manufacturer.

AS00.00-Z-0010-01A

Danger!

Risk of explosion from fuel igniting, risk of
poisoning from inhaling and swallowing fuel
as well as risk of injury to eyes and skin
from contact with fuel.

No fire, sparks, naked flames or smoking.
Pour fuels only into suitable and appropriately
marked containers.

Wear protective clothing when handling fuel.

AS47.00-Z-0001-01A

1

Remove trim panel of charge air distribution
pipe

2

Disconnect fuel return line (70/7) and fuel
feed line (70/8 )

3

Unscrew threaded ring (70/3) and remove
together with cover (70/4).

If the fuel filter housing is soiled inside,

it must be removed and cleaned (against
separate order):

#

f

Remove/install fuel full-flow filter

AR47.20-P-1070HB

4

Replace filter insert (70/6)

After inserting the filter element

Fill fuel filter housing with fuel.

5

Replace sealing ring (70/5)

6

Mount threaded ring with cover so that the
groove latches at the fuel filter housing

Tighten threaded ring by hand.

7

Mount fuel return line (70/7) and fuel feed line
(70/8 )

8

Install trim panel of charge air distribution pipe

*BA01.20-P-1003-01A

Danger!

Risk of accident. Accidents may result if the
vehicle starts off unintentionally with the
engine running. Risk of injury. Crushing and
burn injuries may result while working on
engine during when it is being started or when
it is in operation.

Secure vehicle to prevent it from moving.
Wear closed and snug-fitting work clothes.
Do not grasp hot or rotating parts.

AS00.00-Z-0005-01A

9

Run engine and inspect fuel filter for leaks

Crankcase ventilation, cylinder head cover

Copyright DaimlerChrysler AG 28.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorded by Modification services.

Page 1

Number

Designation

Engine
611.960/
961/962

Engine
612.961/
962/967

Engine
612.963

Engine
613.960/
961

BA01.20-P-1003-01A

Screw attaching cover panel to charge air
distribution pipe

Nm

10

10

10

10

Copyright DaimlerChrysler AG 28.05.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorded by Modification services.

Page 2