Mercedes-Benz ML320. Manual — part 419

Model 171
Model 209.475
Model 211.261 /265/270

5

Detach camshaft
sprocket, take off

Tie camshaft sprocket

and timing chain together
with cable tie (5).

Open-end wrench

Fig. 22

Insertion tool

Fig. 66

Torque wrench

Fig. 23

6

Take off camshaft
bearing bridge (4)

Observe slackening

diagram!

Engine 112, 113 except
cylinder shutoff, code 479.

AR05.20-P-7103AU

Engine 113.960 with
cylinder shutoff, code 479.

AR05.20-P-7103AV

7

Remove camshaft

Install

8

Install camshaft

Pay attention to camshaft

marking when installing
camshaft.

Camshaft code number
and assignment

Engine 112, 113

AH05.20-N-0100-01A

Oil the bearing surfaces!

Pay attention to correct
position of cap on front end
of camshaft.

9

Install camshaft bearing
bridge (4).

Observe tightening

procedure.

Engine 112, 113 except
cylinder shutoff, code 479.

AR05.20-P-7103AU

Engine 113.960 with
cylinder shutoff, code 479.

AR05.20-P-7103AV

10

Rotate camshaft to basic
position

AR05.20-P-6020AU

Locating plate

Fig. 11

Locating plate

Fig. 12

Open-end wrench

Fig. 22

11

Install camshaft sprocket

Take off cable tie (5)!

*BA05.20-P-1001-01B

Open-end wrench

Fig. 22

12

Install camshaft Hall
sensor (1)

Model 129, 163, 170, 202,
203, 208, 209, 210, 215, 220
with engine 112
Model 129, 163, 202, 208,
210 with engine 113 except

AR15.10-P-2000A

2004 Mercedes-Benz ML350

1998-2005 ENGINE Engine timing - 163 Chassis

me

Camshaft

engine 113.990 /991
Model 209 except 209.475
Model 211 except
211.076 /261 /265 /270 /276
Model 463 with engine
113.962
Model 463 with engine
113.982
Model 211.076/276
Model 215.374,
220.074 /174

AR15.10-P-2000RVK

Model 203 with engine 113
Model 171
Model 209.475
Model 211.261 /265/270

AR15.10-P-2000AC

*BA15.10-P-1002-03A

13

Install chain tensioner (2) Model 129, 463

Model 163 except
163.174/175
Model 202, 208, 210 with
engine 113

AR05.10-P-7800C

Model 170, 202, 203, 208,
209, 210 with engine 112
Model 163.174/175
Model 209.375/475
Model 209.376/476 up to
23.4.04

AR05.10-P-7800CA

Model 203 with engine 113
Model 209.376/476 as of
24.4.04

AR05.10-P-7800AC

Model 211.0 with engine
112, 113
Model 211.276
Model 215
Model 220, 230 with engine
112, 113

AR05.10-P-7800AM

Model 211.2 except 211.276
with engine 112, 113
Model 171 with engine 113

14

Check engine valve
timing

AR05.10-P-6858V

15

Install cylinder head
covers

Air filter mounted on vehicle AR01.20-P-5014B
Air filter mounted on engine AR01.20-P-5014BV

2004 Mercedes-Benz ML350

1998-2005 ENGINE Engine timing - 163 Chassis

me

Camshaft

Camshaft

Camshaft

Position sensor

Number

Designation

Engine 112
except
112.951/976

Engine
112.951/976

BA05.20-P-
1001-01B

Bolt, camshaft
sprocket

M12x45 Stage 1

Nm

50

50

Stage 2

Angle°

90

90

Number

Designation

Engine
113.940/941/
942/943/944/
948/961/962/
963/964/965/
966/967/968/
969/971/980/
981/982/984/
986/992/995

BA05.20-P-
1001-01B

Bolt, camshaft
sprocket

M12x45

Stage 1

Nm

50

Stage 2

Angle°

90

Number

Designation

Engine
113.960
without code
479

Engine
113.960 with
code 479

BA05.20-P-
1001-01B

Bolt, camshaft
sprocket

M12x45

Stage 1

Nm

50

50

Stage 2

Angle°

90

90

Number

Designation

Engine
113.987/988/990/993

Engine
113.991

BA05.20-P-
1001-01B

Bolt,
camshaft
sprocket

M1x245

Stage 1

Nm

50

50

Stage 2

Angle°

90

90

Number

Designation

Engine
112.910/911/
912/913/914/
915/916/917/
920/921/922/
923/940/941/
942/943/944/
945/946/947/
949/951/953/

Engine
113.940/941/
942/943/944/
948/960/961/
962/963/964/
965/966/967/
968/969/971/
980/981/982/
984/986/992/

Engine
113.987/988/990/991

2004 Mercedes-Benz ML350

1998-2005 ENGINE Engine timing - 163 Chassis

me

Fig. 69: Identifying Open End Wrench (112 589 00 01 00)

Fig. 70: Identifying Locating Plate (112 589 01 32 00)

Fig. 71: Identifying Locating Plate (112 589 00 32 00)

954/955/960/
961/970/972/
973/975/976

993/995

BA15.10-P-
1002-03A

Camshaft Hall
sensor to
cylinder head

Nm 8

8

8

2004 Mercedes-Benz ML350

1998-2005 ENGINE Engine timing - 163 Chassis

me