Mercedes-Benz ML320. Manual — part 469

Check values for cylinder bore

BE01.40-P-1008-
01F

Engine speed

Pre-honing

rpm -

Precision honing

rpm -

Polishing

rpm -

Lapping

rpm -

BE01.40-P-1009-
01F

Feed

Pre-honing

-

Precision honing

-

Polishing

-

Lapping

-

BE01.40-P-1010-
01F

Stroke

Pre-honing

rpm -

Precision honing

rpm -

Polishing

rpm -

Lapping

rpm -

BE01.40-P-1011-
01F

Display

Pre-honing

% -

Precision honing

% -

Polishing

% -

Lapping

% -

BE01.40-P-1012-
01F

Stroke setting with 70 mm felt length on
70th stroke scale of machine

mm -

BE01.40-P-1013-
01F

Felt insert overrun at top and bottom

mm -

BE01.40-P-1014-
01F

Operating time of honing machine

S -

Number

Designation

Engines
113.960/961/
962/963/964/
965/967/968/
971/980/981/
982/984/987/
988/989/990/
991/992/993/
995

Engine 155

BE01.40-P-
1001-01F

Cylinder dia.

Standard
Marking X

mm 97.000 to 97.015 -

Auxiliary stage
Marking

mm 97.050 to 97.065 -

Repair size

mm 97.250 to 97.265 -

BE01.40-P-
1002-01F

Cylinder dia.,
setting for repair
size (+0.25)

Pre-honing

mm 97.000

-

Precision honing

mm 97.180

-

Polishing

mm 97.230

-

BE01.40-P-
1003-01F

Cylinder dia.
according to

Pre-honing

mm 97.180

-

Precision honing

mm 97.230

-

2001 Mercedes-Benz ML320

1998-2005 ENGINE Complete engine - 163 Chassis

me

MAINTENANCE

CLEANING AND PRESERVING ENGINE AND ENGINE COMPARTMENT - AP01.00-P-1000ZZ

ENGINE all

machining phase Polishing

mm 97.250 to 97.265 -

BE01.40-P-
1004-01F

Cylinder length

mm 129.5

-

BE01.40-P-
1005-01F

Undercut

mm 12

-

BE01.40-P-
1006-01F

Stroke setting with 70 mm stone
length on 70th stroke scale of
machine

mm 130

-

BE01.40-P-
1007-01F

Stone overrun at top and bottom

mm 9.5

-

BE01.40-P-
1008-01F

Engine speed

Pre-honing

rpm 125

-

Precision honing

rpm 125

-

Polishing

rpm 125

-

Lapping

rpm 230

-

BE01.40-P-
1009-01F

Feed

Pre-honing

4

-

Precision honing

3

-

Polishing

2

-

Lapping

1

-

BE01.40-P-
1010-01F

Stroke

Pre-honing

rpm 57

-

Precision honing

rpm 57

-

Polishing

rpm 57

-

Lapping

rpm 80

-

BE01.40-P-
1011-01F

Display

Pre-honing

% 20 to 30

-

Precision honing

% 20 to 30

-

Polishing

% 20 to 30

-

Lapping

% 20 to 30

-

BE01.40-P-
1012-01F

Stroke setting with 70 mm felt
length on 70th stroke scale of
machine

mm 115

-

BE01.40-P-
1013-01F

Felt insert overrun at top and
bottom

mm 2 to 4

-

BE01.40-P-
1014-01F

Operating time of honing machine

S 70

-

1

The engine and engine compartment must be
preserved after every cleaning.

Applies for vehicles up to 12/89 and in the
period 6/93-7/94

The form and materials for masking are to

2001 Mercedes-Benz ML320

1998-2005 ENGINE Complete engine - 163 Chassis

me

2

The fresh air openings, the windshield and the
front fenders must be generously masked off
before cleaning and preserving.

be determined by each workshop itself.
Masking is necessary in order to ensure that
no materials whatsoever, e.g. cold cleaning
solvent, wax or similar, penetrate inside the
car (difficult to clean).

3

The screw joint holding the brake fluid
reservoir must be masked off with adhesive
tape, which is to be removed again after
preservation of the engine compartment.

4

Mask off the ventilation hole for the
diaphragm chamber in the pressure control
valve in the cylinder head cover.

Engines 601, 602, 603

AP01.00-
P-8503-
01A

5

Cleaning is to be performed when the engine
is no hotter than hand-hot (at the exhaust)
using a demulsifying cold cleaning solvent
(short action time) and a high-pressure hot-
water cleaner, depending on how dirty the
engine is.

"Demulsifying" means that a mixture of oils
and greases in water separated in the oil
separator pipe.

6

When cleaning the component compartment
behind the engine compartment: Spray only as
much water as necessary under very low
pressure.

Electronic control modules must be covered
beforehand; any that become wet must be
dried afterwards.

7 After washing/preserving the engine

Lubricate throttle control linkage and check
for ease of movement and wear.

8

Preservation is to be performed only when the
engine compartment is dry and using properly
functioning commercially available
equipment.

Only use approved wax preservation agents.
Airless devices produce the least
contamination.

9

Do not spray the following with preservation
wax:

Electrical and electronic components, belt
drive (belts and pulleys), exhaust pipe and
muffler in component compartment.

2001 Mercedes-Benz ML320

1998-2005 ENGINE Complete engine - 163 Chassis

me

AD91.29-P-1000GHZ

Electric seat adjustment (ESA) diagnosis contents

23.5.97

MODEL

163 with CODE (221b) electrically-adjustable driver's and front passenger's seat

A15.5 j 11

Electric seat adjustment diagnosis, advanced
information (ESA)

AD91.29-P-2001GH

A15.5 j 12

Electric seat adjustment diagnosis, function
check (ESA)

AD91.29-P-3000GH

A15.5 j 13

Electric seat adjustment diagnosis,
troubleshooting (ESA)

AD91.29-P-5001GH

A15.5 j 21

Electric seat adjustment diagnosis, testing
electrical system (ESA)

AD91.29-P-6002GH

Copyright DaimlerChrysler AG 14.06.2006 CD-Ausgabe G/10/04 . This WIS print-out will not be recorded by Modification services.

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