Mercedes-Benz ML320. Manual — part 459

Refrigerant compressor

Refrigerant compressor

Refrigerant compressor

Fig. 95: Identifying Hand Pump (210 589 00 71 00)

Commercially available tools

Repair materials

Number

Designation

Engine
111.977,112.942,
112.970,113.942 /
965/981 in model
163

Engine 112.947/960
in model 170

BA83.55-P-1001-
01A

Bolt, refrigerant
compressor to
bracket

Nm 20

20

Number

Designation

Engines
112.922/944 in
model 220

Engine 113.960 in
model 215

BA83.55-P-1001-
01A

Bolt, refrigerant
compressor to
bracket

Nm 20

20

Number

Designation

Engine 113.941/960
in model 220

Engine
113.963/992/995 in
model 230

BA83.55-P-1001-
01A

Bolt, refrigerant
compressor to
bracket

Nm 20

20

Number

Designation

WH58.30-Z-1048-13A

STAR DIAGNOSIS diagnosis
system, Compact Passenger Car

6511 1801 00

Number

Designation

Order number

BR00.45-Z-1013-01A

Sealant

A 003 989 98 20

2001 Mercedes-Benz ML320

1998-2005 ENGINE Complete engine - 163 Chassis

me

REMOVE/INSTALL THE END COVER - AR01.40-P-8913B

ENGINE 1123.945 in MODEL 463.209 /232 /233 /244 /245 /250

ENGINE 112 in MODEL 129, 163, 170, 202, 203, 208, 209, 210, 220

ENGINE 113.962 in MODEL 463.206 /240 /241 /247 /248 /249 /254

ENGINE 113 in MODEL 129, 163, 202, 208, 209, 210, 220, 230.474 /475

ENGINE 112.913 in MODEL 211.061/261

ENGINE 112.949 in MODEL 211.065 /265

ENGINE 113.967 in MODEL 211.070 /270

ENGINE 113.982 in MODEL 463.243 /246

ENGINE 112.917 in MODEL 211.080 /280

ENGINE 112.954 in MODEL 211.082 /282

ENGINE 113.969 in MODEL 211.083 /283

Shown on engine 112

BR00.45-Z-1015-01A

Sealant

A 002 989 71 20

2001 Mercedes-Benz ML320

1998-2005 ENGINE Complete engine - 163 Chassis

me

Fig. 96: Identifying End Cover Remove/Install Components - Shown On Engine 112

Remove/install

1

Remove flywheel/drive
plate

AR03.30-P-8001C

2

Remove the end cover (1).

Pry off end cover (1)

carefully at both marked
points with a slanted
screwdriver (see magnified
section).

The crankshaft radial

sealing ring (3) must
always be replaced when
end cover (1) is removed.

*BA01.40-P-1004-01C

3

Install a new rear
crankshaft radial seal (3)

The rear crankshaft

radial sealing ring (3) must
only be removed once end
cover (1) has been
removed.

Installation:

Circumference and lip of
the crankshaft radial
sealing ring (3) as well as
the counter tread on the

2001 Mercedes-Benz ML320

1998-2005 ENGINE Complete engine - 163 Chassis

me

Crankcase, timing case cover, end cover

Crankcase, timing case cover, end cover

crankshaft must be free of
oil and grease, in order to
guarantee a proper
function.
Install crankshaft radial
seal (3)

AR03.20-P-3063-01B

Fig. 97

Installation: Pay

attention to fitted sleeves
(2) when pressing on end
cover!

Notes on application of
sealant to end cover with
radial shaft seal

AH01.40-P-1000-06A

Sealant

*BR00.45-Z-1013-01A

4

Install in the reverse order

Risk of accident caused by
vehicle starting off by itself
when engine is running.
Risk of injury caused by
contusions and burns
during starting procedure
or when working near the
engine as it is running

Secure vehicle to prevent
it from moving by itself.
Wear closed and snug-
fitting work clothes.
Do not touch hot or
rotating parts.

AS00.00-Z-0005-01A

5

Carry out engine test run

Before installing

transmission, inspect for
oil leaks

Number

Designation

Engine 112 except
112.951/ 976

BA01.40-P-1004-
01C

End cover screw

Thread not pre-
tapped

Nm 14

Thread pre-tapped

10

Engine
113.940/941/
942/943/944/
945/946/948/
960/961/962/
963/964/965/
966/967/968/
969/971/980/
981/982/984/

Engine 113.987/
988/990/

2001 Mercedes-Benz ML320

1998-2005 ENGINE Complete engine - 163 Chassis

me