Mercedes-Benz Sprinter / Dodge Sprinter. Manual — part 407

INSTALLATION - VACUUM TRANSDUCER

(1) Position vacuum transducer and install the

retaining bolts. Tighten bolts to 70 lbs.in (8 N·m).

(2) Connect vacuum hoses.
(3) Connect electrical connector
(4) Install air cleaner housing (Refer to 9 -

ENGINE/AIR

INTAKE

SYSTEM/AIR

CLEANER

HOUSING - INSTALLATION)

(5) Connect negative battery cable.

VA

EXHAUST SYSTEM

11 - 9

FRAME & BUMPERS

TABLE OF CONTENTS

page

page

BUMPERS

SPECIFICATIONS - TORQUE

. . . . . . . . . . . . . . . 1

FRONT BUMPER - STEPS

REMOVAL

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

INSTALLATION

. . . . . . . . . . . . . . . . . . . . . . . . . . 2

FRONT FASCIA

REMOVAL

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

INSTALLATION

. . . . . . . . . . . . . . . . . . . . . . . . . . 2

REAR BUMPER - STEP

REMOVAL

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

INSTALLATION

. . . . . . . . . . . . . . . . . . . . . . . . . . 3

REAR FASCIA

REMOVAL

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

INSTALLATION

. . . . . . . . . . . . . . . . . . . . . . . . . . 3

FRAME

SPECIFICATIONS

SPECIFICATIONS - FRAME DIMENSIONS

. . . 3

SPECIFICATIONS - TORQUE

. . . . . . . . . . . . . 8

ENGINE CRADLE CROSSMEMBER

REMOVAL

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

INSTALLATION

. . . . . . . . . . . . . . . . . . . . . . . . . 10

REAR CROSSMEMBER - TRANSMISSION

REMOVAL

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

INSTALLATION

. . . . . . . . . . . . . . . . . . . . . . . . . 11

TRAILER HITCH

REMOVAL

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

INSTALLATION

. . . . . . . . . . . . . . . . . . . . . . . . . 12

BUMPERS

SPECIFICATIONS - TORQUE

TORQUE SPECIFICATIONS

DESCRIPTION

N·m

Ft. Lbs.

In. Lbs.

FRONT BUMPER - STEPS BOLTS

20

15

—

FRONT FASCIA SCREWS

23

17

—

REAR BUMPER STEP FRAME BOLTS/

NUTS

38

17

—

REAR BUMPER STEP SUPPORT BOLTS

90

66

—

REAR FASCIA BOLTS

23

17

—

VA

FRAME & BUMPERS

13 - 1

FRONT BUMPER - STEPS

REMOVAL

(1) Remove fascia. (Refer to 13 - FRAME &

BUMPERS/BUMPERS/FRONT

FASCIA

-

REMOVAL)

(2) Remove the bolts and remove the steps. (Fig.

1)

INSTALLATION

(1) Install step and bolts.
(2) Tighten bolts to 20 N·m (15 ft. lbs.).
(3) Install

fascia.

(Refer

to

13

-

FRAME

&

BUMPERS/BUMPERS/FRONT FASCIA - INSTAL-
LATION)

FRONT FASCIA

REMOVAL

(1) Remove the screws and cover. (Fig. 2)
(2) Remove push pin fasteners.
(3) Remove fascia screws.
(4) Pull bumper forward off support brackets.
(5) Disconnect electrical connector.

INSTALLATION

(1) Connect outside temperature sensor electrical

connector.

(2) Slide fascia onto the support brackets.
(3) Install fascia screws and tighten to 23 N·m (17

ft. lbs.).

(4) Install push pin fasteners.
(5) Install cover and screws.

REAR BUMPER - STEP

REMOVAL

(1) Remove rear fascia. (Refer to 13 - FRAME &

BUMPERS/BUMPERS/REAR FASCIA - REMOVAL)

(2) Remove frame bolts/nuts. (Fig. 3)
(3) Remove the remaining support bolts.

Fig. 1 BUMPER STEPS

1 - BOLTS (2 PER STEP)
2 - STEPS

Fig. 2 FRONT FASCIA

1 - ELECTRICAL CONNECTOR
2 - OUTSIDE TEMPERATURE SENSOR
3 - FASCIA SUPPORT BRACKET
4 - FASCIA
5 - SCREWS (2)
6 - COVER
7 - PUSH PIN FASTENERS

13 - 2

FRAME & BUMPERS

VA