Mercedes-Benz Sprinter / Dodge Sprinter. Manual — part 181
(1) Raise axle into position.
(2) Install plates and U-brackets (Fig. 4) and (Fig.
5) with new nuts. Tighten nuts to 170 N·m (125 ft.
lbs.).
(3) Install propeller shaft and tighten bolts to 70
N·m (52 ft. lbs.).
NOTE: On installation of the propeller shaft, joint
arrows must be flush and must point towards the
frame floor. Tighten the propeller shaft in this posi-
tion.
(4) Install ALB lever to axle bracket and tighten
new nut 34 N·m (46 ft. lbs.).
(5) Install shock absorbers to rear axle and tighten
bolts to:
• M12 x 1.5 Bolt - 70 N·m (52 ft. lbs.)
• M14 x 1.5 Bolt - 110 N·m (81 ft. lbs.)
(6) Install stabilizer bar to axle and tighten bolts
to:
• SRW Axle - 25 N·m (18 ft. lbs.)
• DRW Axle - 70 N·m (52 ft. lbs.)
(7) Install calipers with adapters and lines.
(8) Install brake hoses and hold-down clips.
(9) Install and adjust park brake cables.
(10) Install connection cable of brake pad wear
indicator and ABS sensor cable up to the relay unit
of the parking brake.
(11) Install cable ties to the park brake cables.
(12) Install ABS sensor and clamp bushing to
mounting bore.
NOTE: The right-hand ABS sensor cable is labeled
at the factory with a white tag.
(13) Attach connector cable for brake pad wear
indicator.
(14) Plug in cable of brake pad wear indicator.
(15) Install the wheels and tires.
(16) Fill axle with appropriate lubricant.
(17) Remove lifting device from under the axle.
(18) Remove support and lower vehicle.
Fig. 5 DUAL REAR WHEEL AXLE
1 - SPRING
12 - BRAKE HOSE
2 - SPRING SHACKLE
13 - LUG NUT
3 - PLATE
14 - NUT
4 - COLLAR NUT
15 - WASHER
5 - BRAKE CABLE
16 - BOLT
6 - REAR AXLE
17 - SHOCK ABSORBER
7 - ALB LEVER
18 - PROPELLER SHAFT
8 - NUT
19 - BOLT
9 - BOLT
20 - ABS SENSOR
10 - WEAR INDICATOR CABLE
21 - SENSOR BUSHING
11 - WEAR INDICATOR CONNECTOR
VA
REAR AXLE
3 - 17
SPECIFICATIONS
AXLE SPECIFICATIONS
DESCRIPTION
SPECIFICATION
Axle Ratio
3.73, 4.11
Ring Gear Diameter
216 mm (8.5 in.)
Ring Gear Backlash
0.10-0.15 mm (0.004-
0.006 in.)
Pinion Torque to Rotate
2.5-3.0 N·m (22-26 in.
lbs.)
Differential Bearing Pre-
load
0.16 mm (0.006 in.)
SRW Differential Torque
to Rotate
20-40 N·m (15-30 ft.
lbs.)
TORQUE SPECIFICATIONS
DESCRIPTION
N·m
Ft. Lbs.
In. Lbs.
Drain Plug
100
74
-
Fill Plug
100
74
-
Differential Cover Bolts
65
48
-
Ring Gear Bolts
180
133
-
Differential Bearing Cap
Bolts
70
52
-
Differential Case Bolts
45
33
-
Axle Bearing Cap Bolts
72
53
-
Axle Grooved Nut
500
369
-
Axle Shaft Hub Nut
65
48
-
*Hub Inner Nut
300
221
-
Hub Outer Nut
250
184
-
*Follow service procedure for torque sequence.
3 - 18
REAR AXLE
VA
SPECIAL TOOLS
SPECIAL TOOL CROSS-REFERENCE CHART
MB TOOL #
MILLER
TOOL #
DESCRIPTION
N/A
C-293-PA
PULLER
N/A
C-293-37
ADAPTERS
N/A
C-293-47
ADAPTERS
N/A
C-293-3
PLUG
N/A
C-3281
WRENCH
N/A
C-4310
INSTALLER
N/A
D-103
REMOVER
N/A
MB-998805
INSTALLER
N/A
8617
INSTALLER
N/A
8992
FLANGE PULL-
ER
N/A
9084
REMOVER
N/A
9275
INSTALLER
460 589 15 15
00
9276
INSTALLER
741 589 00 35
00
9277
PLATE
741 589 01 15
00
9278
INSTALLER
460 589 01 07
00
9279
WRENCH
309 589 01 07
00
9290
WRENCH
389 589 02 15
00
9291
INSTALLER
N/A
9317
ADAPTERS
N/A
9523
INSTALLER
N/A
9548
INSTALLER
460 589 11 15
00
9744
TORQUE TOOL
PULLER/PRESS C-293-PA
ADAPTER PLUG C-293-3
ADAPTERS C-293-37
ADAPTERS C-293-47
HOLDER C-3281
INSTALLER C-4310
VA
REAR AXLE
3 - 19
REMOVER D-103
SCOOTER BLOCK D-115-2A
INSTALLER 6448A
INSTALLER 8617
FLANGE PULLER 8992
REMOVER 9084
INSTALLER 9275
INSTALLER 9276
3 - 20
REAR AXLE
VA
Нет комментариевНе стесняйтесь поделиться с нами вашим ценным мнением.
Текст