Great Wall Sing (2006 year). Service Manual — part 25
B0-7
Change of Glass
(Dr SF)
1.
Tear down the glass bracket with screwdriver or similar
tool;
2.
Coat the black glue on the inside of glass bracket liner;
3.
Tap the glass bracket with rubber hammer to encase it in.
(SL SK SY SJ)
1.
Tear down the bolts on gear plate with pliers or similar
tool;
2.
Tear down the bolts of glass bracket of car door to take
out the glass.
Vehicle Body
Front Car Door
170mm
Dr. SF
SL. SK. SY. SJ
9.
Tear down t the lower rear glass guide track:
Tear down the bolts and guide track.
10. Tear down the lower front glass guide track;
Tear down the bolts and guide track.
11. Tear down the glass elevator:
(a)
Tear down the two fixing bolts of small sliding track;
(b)
Tear down the fixing bolts of three elevators (manually
operated)
Tear down the fixing bolts of four elevators. (electric)
(c)
Tear down the elevator through the auxiliary hole.
12. Tear down the lock ring inside the vehicle;
Disconnect the control lever to tear down the lock ring inside
the vehicle.
13. Tear down the door lock and outdoor handle with lock
barrel;
(a)
Disconnect the control lever from the outdoor handle
with lock barrel.
(b)
Tear down the 3 bolts and door lock.
(c)
Tear down the two bolts and outdoor handle with lock
barrel.
(d) Tear down the spring snapping ring and lock barrel.
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B0-8
Assembly of Front Door
1.
Coat the MP lubricant on the parts before mounting.
(a)
Coat the MP lubricant on the sliding face and the gear of
glass elevator.
Notice: Do not plaster the MP lubricant on the spring of
glass elevator.
(b)
Plaster the MP lubricant on the sliding face of door lock.
2.
Mount the outdoor handle with lock barrel and the door
lock;
(a)
Mount the lock barrel on the outdoor handle with spring
snapping ring;
(b)
Use two bolts to mount the outdoor handle and the lock
barrel;
(c)
Mount the door lock with three screws;
(d)
Connect the outdoor handle to the control lever.
3.
Mount the lock ring inside vehicle
Mount the lock ring inside of vehicle and connect the control
lever.
4.
Mount the lower rear glass guide track,
5.
Mount the lower front glass guide track;
6.
Mount the glass elevator:
(a)
Put in the elevator through the auxiliary hole;
(b)
Mount on the three fixing bolts of elevator. (manually
operated)
Mount on the four fixing bolts of elevator (electric)
(c)
Mount the small sliding track, and screw up the bolts of
small sliding track temporarily.
7.
Mount the glass groove on car door;
8.
Mount the car door and window glass;
Put the glass in the car door cavity, and then use two bolts to
fix the glass on the elevator.
Vehicle Body
Front Door
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B0-9
manual indoor plate
Electric indoor plate (Type A)
ten clips
12 clips
Vehicle Body
Front Door
12. Mount the interior trim panel of car door:
Dr)
(a)
Connect the handle to the control lever first, then pull it
out from the indoor handle hole.
(b)
Fix the clip by tapping to encase the interior trim plate of
car door in the corresponding hole of car door interior
panel.
(c)
Use one screw to mount the inner clip.
Dr SF)
(a)
Connect the handle to the control lever first, and then pull
it out from the indoor handle hole.
(b)
Fix the clip by tapping to encase the interior trim panel in
the corresponding hole of car door interior panel
(c)
Mount the inner clip with one screw; and
(d)
Mount the electric switch and panel.
SL SK SY SJ)
(a)
Connect the handle with the control lever first, then pull
out it from the indoor panel handle.
(b)
Connect the plugging elements.
(c)
Fix the clip by light tapping to encase the interior trim panel
of car door in the corresponding holes on indoor panel.
(d)
Mount the inner clip with two bolts;
(e)
Mount the four screws to fasten the interior trim panel of
car door, and cover the nuts.
(f)
Mount the electric elevator switch.
13. Mount the indoor handle:
(a)
Push the indoor handle into the car door paneling and
make it slide backward.
(b)
Screw on the screws;
14. Mount the elevator handle (Dr)
Mount the paneling and elevator handle with spring snapping
ring under the condition the car doors and windows are closed
completely as shown in drawing.
12 clips
9.
Adjust the car door and window glass;
Adjust the balance arm upwardly or downwardly until the
dimensions of A and B shown in drawing are equal, and then
fix the balance arm.
10. Mount the outer
Encase the claw of clip into the paneling seam and press the
outer on the paneling.
11. Mount the rear vision mirror
inner panel of electric door (type B)
four sets of bolt and nut
front
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B0-10
Rear Door (
)
Element Figure
glass
glass channel
Outer auchi
glass bracket and glass gasket
door limiting
device
door hinge
electric switch
interior trim panel
of electric door
(Dr)
interior trim panel
of electric door
manual interior
trim panel
sleeve
snapping ring
elevator handle
door lamp
inner clip
lower rear glass
guide track
small sliding track
door lock assembly
lock clip
outdoor handle
lower dust
strip
indoor handle
(Dr)
lock ring
Dr SL SK SY
Vehicle Body
Rear Door
(SL,SY,SK)
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B0-11
Vehicle Body
Rear Door
Rear Door (
)
Element Figure
glass
glass channel
Outer auchi
glass bracket and
glass gasket
door limiting
device
door hinge
electric switch
door lamp
inner clip
lower rear glass
guide track
small
sliding
track
door lock assemblyn
lock clip
outdoor handle
upper glass guide track
indoor handle
lock ring
quarter window glass
sliding
channel
SF
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B0-12
Vehicle Body
Rear Door
Rear door(
)
Element figure
glass
glass channel
outer auchi
door limiting device
door hinge
electric switch
inner clip
door lock assembly
lock clip
outdoor handle
lock ring
quarter
window glass
screw cap
glass supporter
indoor handle
SJ
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B0-13
Adjustment of Rear Door
(Dr SL SK SF SY SJ)
1.
Adjust the door along the front-back and vertical direction;
(upper side)
Screw off the hinge nuts on the body side for the adjustment.
(lower side)
Screw off the hinge nuts on the side body for the adjustment.
2.
Adjust the door along the left-right and vertical direction.
3.
adjust the door lock clip
(a)
Screw off the mounting bolts of lock clip and tap the lock
clip with hammer to adjust its position.
(b)
Screw on the fixing nuts of lock clip.
Disassembly of Rear Door
1.
Tear down the elevator handle (Dr)
Pull out the spring snapping ring with dishcloth and tear down
the elevator handle and sleeve.
2.
Tear down the indoor handle;
(a)
Take spart the screw and slide the handle forwardly.
(b)
Take down the handle from the controlrod
Vehicle Body
Rear Door
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B0-14
3.
Tear down the door interior trim panel
Dr manually operated)
(a)
Tear down the inner clip bolts and inner clip;
(b)
Tear down the door lamp bolts and the door lamp;
(c)
Insert the screwdriver into the seams between fixed
clipes and the door interior trim panel.
Notice: before using the screwdriver, its head must be
wrapped with adhesive strap,
(d)
Tear down the door interior trim panel.
(Dr electric)
(a)
Tear down the inner clip bolts and inner clip;
(b)
Tear down the door lamp bolts and the door lamp;
(c)
Tear down the electric switch and its panel; and
(d)
Insert the screwdriver into the seam between the fixed
clip and the door interior trim panel to loose the interior
trim panel.
(f)
Tear down the door interior trim panel.
SL SK SY)
(a)
Tear down the inner clip bolts and inner clip;
(b)
Tear down the electric switch and its panel;
(c)
Tear down the screw cap and screw of door interior trim
panel;
(d)
Insert the screwdriver into the seam between the fixed
clipes and door interior trim panel to loose the panel.
Notice: the head of screwdriver must be wrapped with
adhesive strap when using the screwdriver.
(e)
Tear down the door interior trim panel.
SF)
(a)
Tear down the inner clip bolts and the inner clip;
(b)
Tear down the door lamp bolts and the door lamp;
(c)
Tear down the electric switch and panel;
(d)
Insert the screwdriver into the seam between the fixed
clipes and door interior trim panel to loose the panel;
(e)
Tear down the door interior trim panel
SJ)
(a)
Tear down the inner clip bolts and the inner clip;
(b)
Tear down the electric switch and panel;
(c)
Tear down the screw caps and screws of door interior trim
panel;
(d)
Insert the screwdriver into seam between fixed clipes and
door interior trim panel to loosen the panel.
Notice: the screwdriver head must be wrapped with
adhesive strap before using the screwdriver.
(e)
Tear down the door interior trim panel.
Vehicle Body
Rear Door
manually operated indoor plate (Dr)
electric indoor plate (Dr)
electric indoor plate(SL. SK. SL)
electric indoor plate(SF)
electric indoor plate(SJ)
ten clipes
ten clipes
eight clipes
sevenclips
sixclips
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B0-15
Vehicle Body
Rear Door
SF
SJ
4.
Tear down the outer auchi
Prize the clipes alongside the edge of paneling to tear down the
outer
5.
Tear down the door window glass;(Dr SF SL SK SY SJ)
Tear down the fixing bolts of two glass channels
(a)
Pull the glass up to take it down.
(b)
Pull the glass downwardly to take it down after disassem-
bling the tail door lower baffle and lower dust strip (Dr)
6.
Tear down the upper glass guide track (SF)
Tear down the bolts and guide track.
7.
Tear down the lower rear glass guide track (Dr SF);
Tear down the bolts and guide track.
8.
Tear down the quarter window glass (SF SJ)
9.
Tear down the door glass channel
10. Tear down the glass elevator(Dr SF SL SK SY)
(a)
Tear down the two fixing bolts of small sliding track.
(b)
Tear down the fixing bolts of three elevators (manually
operated)
(c)
Disassemble the elevator through auxiliary hole.
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B0-16
(SJ)
(a)
Tear down the four fixing bolts of elevator bracket;
(b)
Tear down fixing bolts of three elevators;
(c)
Disassemble the elevator through the auxiliary hole.
Vehicle Body
Rear Door
11. Tear down the lock ring inside the vehicle;
Disconnect the connecting bar to tear down the lock ring inside
vehicle body.
12. Tear down door lock and the outdoor handle with lock
barrel:
(a)
Disconnect the outdoor with lock barrel from the con-
necting bar.
(b)
Tear down three screws and door lock.
(c)
Tear down the two bolts and the outdoor handle with lock
barrel.
(d)
Tear down the spring snapping ring and lock barrel.
Change of Glass
(Dr SF)
1.
Tear down the glass bracket with screwdriver or similar
tool.
2.
Coat the black glue on the inner side of glass bracket
liner.
3.
Tap the glass bracket with rubber hammer to encase it.
Tear down the bolts on gear panel with the pliers or similar
tool.
4.
Tear down the bolts of door window glass bracket to take the
glass out.
SJ
a
Dr
a:35mm
b
b:80mm(manual)
65mm(electric)
SF
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B0-17
Assembly of rear door
1.
Coat the MP lubricant on the parts before mounting
(a)
Coat the MP lubricant on the sliding face and gear of
glass elevator;
Notice: Do not coat the MP lubricant on the spring of
glass elevator.
(b)
Coat the MP lubricant on the sliding face of door lock.
Vehicle Body
Rear Door
2.
Mount the outdoor handle with lock barrel and door lock:
(a)
Mount the lock barrel on the outdoor handle with spring
snapping ring.
(b)
Mount the outdoor handle and the lock barrel with two
bolts;
(c)
Mount the lock door with three screws; and
(d)
Connect the connecting bar to the outdoor handle.
3.
Mount the inside lock ring
Mount the inside lock ring and connect the connecting bar.
4. Mount the glass elevator:
(a)
Put in the elevator through the auxiliary hole;
(b)
Mount three fixing bolts of elevator (for manually-
operated elevator);
Mount four fixing bolts of elevator (for electric elevator)
(c)
Mount the small sliding track and tighten the fixing bolts
temporarily;
(SJ)
(a)
Put in the elevator through the auxiliary hole;
(b)
Mount three fixing bolts of elevator;
(c)
Mount four fixing bolts of elevator bracket.
SJ
SJ
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B0-18
10. Adjust the door window glass
Vehicle Body
Rear Door
Adjust the balance arm upwardly or downwardly until the
dimensions A and B shown in the drawing are equal, and then
fix the balance arm.
11. Mount the outerauchi
8.
Mount lower rear glass guide track (Dr SF)
Mount the bolts and guide track.
9.
Mount the door window glass;
(Dr SF SL SK SY SJ)
Put the glass in the door cavity and then fix the glass on the
glass elevator with two bolts.
Mount on the tailgate baffle and lower dust strip (Dr)
5.
Mount the door glass channel;
6.
Mount on the quarter window glass (SF SJ)
7.
Mount the upper glass guide track (SF)
Mount the bolts and guide track.
12. Mount the door interior trim panel;
13. Mount the indoor handle:
(a) Push the indoor handle in the door paneling and slide it
backwardly.
(b)
Tighten the screws.
A
B
A=B
SF
SJ
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B0-19
14. Mount the elevator handle (Dr)
Mount the paneling and elevator handle with spring snapping
ring as shown in the drawing under the condition that the all
of doors and windows of vehicle are closed.
Vehicle Body
Rear Door
forward
30
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B0-20
Vehicle Body
Adhesive Strip On Body Collision Avoidance
Adhesive strip of body collision avoidance
Notices on storing the adhesive strip of body collision avoidance:
1.
The adhesive strip should be stored in the cool shadow place where can avoid the direct lighting of sun,
the high temperature and the dust.
2.
As the adhesive strip is the PVC product, do not make it touch the paint thinner, other solvents and the
boiling water.
3.
The limit storage period of adhesive strip is 9 months.
Element figure
exterior adhesive
strip at front door
exterior adhesive
strip at rear column
exterior adhesive
strip on wing panel
exterior adhesive
strip at tailgate
exterior adhesive
strip at rear body
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B0-21
Disassembly of adhesive strip of body
collision avoidance
1.
Tear down the ends of adhesive strip;
Loosen the ends of adhesive strip for 31 mm with the scraper.
2.
Tear down the adhesive strip and clear away the adhe-
sive agent;
(a)
Cut down the adhesive agent with knife and pull down the
adhesive strip;
(b)
Clear away the adhesive agent with knife or abrasive
paper.
Remark: Do not reuse the adhesive strip that is disassembled.
Mount of adhesive strip of body collision
avoidance
1.
Clean the mounting face of adhesive strip;
Scrape the feculence with cleaning materials.
2.
Heat the adhesive strip;
Heat the new adhesive strip with heating lamp to the 30
60.
Notice: do not overheat the adhesive strip and the
temperature should not higher than 80
.
3.
Pull out the separation paper from the adhesive strip
surface;
Remark: notice should be taken not to let the feculence and
dust enter into when separating the separation paper.
4.
Mount the adhesive strip along with the body pinching line.
Mount the adhesive strip along with the body pinching line as
shown in the drawing.
Remark: the convex and concave line of the adhesive strip
should be in consistent with the body pinching line.
Notice:
1.
Heat the body and adhesive strip to the moderate
temperature;
2.
Press the adhesive strip with thumb and exert
moderate pressure so as to ensure the mount is
fastening.
3.
Do not wash the vehicle within 24 hours once the
mount is finished.
Vehicle Body
Adhesive Strip On Body Collision Avoidance
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B0-22
Vehicle Body
Adhesive Strip On Body Collision Avoidance
Adhesive strip of body collision avoidance (
)
Element mounting position
B: 7 mm
C: 3 mm
D:10 mm
E: 4 mm
B: 7 mm
C: 3 mm
D:10 mm
E: 4 mm
B: 7 mm
C: 3 mm
D:10 mm
E: 4 mm
B
C
D
E
B
C
D
E
B
C
D
E
SL small double-row model
SLbig double-row model
SY
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