Great Wall service chassis and body Manual — part 117

A-3

Fastening location

N*m

Upper tooth(JK72TWD)

Fastening location

N*m

Specification of Maintenance and Up-Keeping

Transfer Box

Maintenance and Up-keeping of Transfer Box

1.

The oil level of transfer box should be checked when exchanging the engine lubricant or the vehicle

covers more than 8000 km

and add the lubricant where necessary.

2.

Change with the appointed lubricant each year or after the vehicle covers more than 48000 km.

Notice: lubricant brand: 85W/90 GL-5.

Fastening torque of relative connecting elements

15

20

10

15

12

17

15

20

15

20

15

20

15

20

30

40

60

70

30

40

30

40

17

22

30

50

20

40

30

40

90

125

Toggle fork at first, second and fifth gears and the screw of

toggle fork

Bolt on odometer pressure plate

Screw on baffle of rear bearing of output shaft

Screw on baffle of reverse idler shaft

Locating screw of gearshift yoke block

Bolt of front cover

Bolt of gearshift cover

Pillar of clutch toggle fork

Bolt of clutch cover

Bolt of rear body (M10X1.25X130)

Bolt of rear body (M10X1.25X80)

Plug of locating spring

Oil filling/draining plug

Reverse gear switch assembly

Location mechanism cluster

Locking nut at rear end of countershaft

Fastening location

N*m

Flange nut

Oil drain plug

Bolt of motor clip

Fixing bolt of motor

Clutch coil nut

Housing bolt

Oil pump bolt

Venting valve

Bolt of front connecting body

203

244

19

30

8

11

8

11

8

11

27

46

4.0

8.5

8

19

27

46

Oil filling/draining plug

Location mechanism cluster

Pillar of clutch toggle fork

Bolt on odometer pressure plate

Reverse gear switch assembly

30

50

30

50

30

50

10

15

30

50

A-4

Drive Shaft

Torsion moment

Fastening location

Applicable vehicle model

N*m

Connecting bolt

Fixing bolt of central supporter

74

5

40

5

Dr SF SL SK SY SJ

Dr SL SK SY SJ

Inflation pressure of tire

Ground clearance of chassis

Steering angle of inner wheel

Kingpin inner inclination

Outer inclination of front wheel

Mechanical steering

Power steering

Kingpin rear inclination (inclination)

Mechanical steering

Power steering

Toe-in

Error in length between left and right

drag rod

Side slip value

Front:220

0kPa

Back:240

0kPa

Front:250

0kPa

Back:250

0kPa

295mm

255

mm

58.5mm(difference in height between

shaft center of lower arm and wheel

center)

310

mm

295

mm

36

40

32
32

34

9

30' 5'

14

52'

0

30' 0'

0

10' 0'

0

20' 0'

0

20' 5'

1

50'

-20'

2

5' 5'

2

0' 0'

0-2mm

=2mm

=5m/km
.5m/km

Suspension System and Automobile Axle

Specification

Item

Applicable vehicle model

Specification

Dr SL SK SY SJ

SF

Dr

SL SK

SF

SY

SJ

Dr SL SK SY

SF

SJ

Dr SL SK SY

SJ

Dr SL SK SY

Dr

SL SK SY

SJ

Dr SL SK SY

Dr SL SK SY

SJ

Dr SL SK SF SY SJ

Dr SL SK SF SY SJ

Dr SF

SL SK SY SJ

HPM

Specification of Maintenance and Up-Keeping

Drive shaft, Suspension System and Automobile Axle

A-5

Torsion moment

Fastening location

Applicable vehicle model

N*m

Limit bolt of steering knuckle

U-type fixing bolt

Bolt of spring pin of rear plate and shackle

Central bolt of rear steel plate spring

Connecting bolt of rear vibration damper and rear axle

Connecting bolt of front vibration damper and lower swing arm

Connecting bolt of rear vibration damper and frame

Connecting bolt of rear vibration damper and lower swing arm

Fixing bolt of pedestal arm of torsion rod spring

Locking nut of torsion rod spring

Fixing bolt at two ends of transverse stabilizer rod

Fixing bolt of transverse stabilizer rod bracket

Connection bolt of guide lever and lower arm

Fixing nut at front end of guide lever

Axial fixing nut of front suspension and lower arm

Axial fixing nut of lower arm of front suspension

Connecting nut of steering knuckle and upper ball stud

Connecting bolt of steering knuckle and lower ball stud

90

10

110

10

90

10

50

5

64

5

25

5

25

5

137

10

83

5

83

5

23

3

29

5

23

3

25

5

96

10

150

10

96

10

178

15

226

25

196

10

226

0

25

210

0

25

110

10

142

10

142

10

SJ

Dr SL SK SY SJ

Dr SL SK SY SJ

SL SK SY SJ

SF

SL SK SY SJ

SL SK SY SJ

SF

SL SK SY SJ

SL SK SY SJ

Dr

SL SK SY SJ

Dr SF

SL SK SY SJ

Dr SF SL SK SY

Dr

Dr SL SK SY SJ

SF

Dr

SF

SL SK SY

SJ

Dr SL SK SY SJ

SF

Dr SF SL SK SY SJ

Braking system

specification

Item

Applicable vehicle model

specification

Pedal height

Free stroke of pedal

Stroke of operating lever of parking brake

160mm

190-200mm

3-6mm

9-10

7-9

Dr SF

SL SK SY SJ

Dr SL SK SF SY SJ

Dr

SL SK SY

torsion moment

Fastening location

Applicable vehicle model

N*m

Brake oil pipe

Dr SF

SL SK SY SJ

18

2

19

1

Specification of Maintenance and Up-Keeping

Braking System

A-6

Torsion moment

Fastening location

Applicable vehicle model

N*m

Fixing nut of steering wheel

Connecting nut of steering ger and swing arm

Fixing bolt of steering driven arm

Fixing bolt of steering gear

Connecting nut of steering drag rod and swing arm of

steering gear

Connecting nut of steering drag rod and steering driven

arm

Connecting nut of steering drag rod and front brake

Steering limit bolt

Dr SF

SL SK SY SJ

Dr SF

Dr

SF

SL SK SY

SJ

Dr

SF

SL SK SY

SJ

Dr SF

Dr

SF

Dr SF

SJ

50

5

30

2

245

25

80

10

142

10

83

10

78

10

96

10

145

10

96

10

78

10

91

10

91

10

59

5

91

10

90

10

Steering system

Specification

Item

Applicable vehicle model

Specification

Max play of steering wheel

Tension degree of driving belt:

When f=98N

New belt

Old belt

Dr SF

Dr SL SK SF SY SJ

Dr SL SK SF SY SJ

6

5-7mm

7-9mm

Specification of Maintenance and Up-Keeping

Steering System