Great Wall service chassis and body Manual — part 14
MT-44
sealed material
Gearbox
Assembly of Gearbox
17. Mount the steel ball, locating spring and locating spring
plug
(a)
Mount the steel ball and locating spring.
Remarks:
Mount the short spring at the bottom of the central link plate.
(b)
Coat the sealing agent on the plug thread.
(c)
Mount the plug and tighten them with the torque socket
spanner.
Tightening moment
(1722)Nm
18. Tear down the central link plate from the table vice
(a)
Tear down central link plate from the table vice.
(b)
Dismantle the bolts, nuts and washers
19. Mount the gearbox frame
(a)
Coat the sealing material on the coupling face of the
gearbox frame as shown in the drawing.
(b)
Put down the central link plate straightly as shown in the
drawing.
(c)
Mount the gearbox frame on the central link plate as
shown in the drawing.
MT-45
sealed material
Gearbox
Assembly of Gearbox
20. Mount the stop ring of the front bearing
(a)
Mount the two stop rings in the input shaft bearing and
countershaft front bearing with the split-ring-type pliers.
(b)
Mount the coated component elements of front cover.
(c)
Coat the sealing agent on the bolt thread, and
(d)
Mount and propel tightly the bolts.
Tightening moment
(1520)Nm
21. Mount the rear body, gear-change bar and selection bar
and their housings
(a)
Coat the sealing materials on the rear body as shown in
the drawing.
(b)
Mount the gearshift shaft and gearshift yoke block in the
rear body.
(c)
Mount the gearshift catching head in the groove of guide
block, and
(d)
Mount the catching head with the rear body together.
(e)
Mount and propel tightly the bolts.
Tightening moment
Shang chi
(3040)Nm
Tang chi
(3045)Nm
MT-46
4WD
Gearbox
Assembly of Gearbox
(f)
Fasten the rear cover bolts of the four-gear driving
gearbox
Tightening moment:(30
45)Nm(Tang tooth)
(g)
Mount and propel tightly the setting bolts of the gearshift
yoke block.
Tightening moment
(1722)Nm
22. Mount the steel ball spring and plug
(a)
Coat the sealing agent on the plug thread.
(b)
Mount the steel ball, setting spring and setting spring
plug.
Tightening moment
(1722)Nm
23. Check the following items after mounting the rear body
or gearbox
(a)
Check the stability of the running input shaft and output
shaft.
(b)
Check the gearshift stability of each speed
24. Mount the component elements of the locating mecha-
nism
(a)
Mount the black component elements of the locating
mechanism on the side of the five-speed reverse gear.
(b)
Mount another component element of locating mecha-
nism and propel it tightly.
Tightening moment
(3040)Nm
25. Mount the gearshift cover of the gearbox.
(a)
Mount the gearshift cover coated with sealing agent.
(b)
Mount six bolts and then tighten them.
Tightening moment
(1520)Nm
MT-47
Gearbox
Assembly of Gearbox
26. Mount the clutch frame
(a)
Mount the clutch frame.
(b)
Coat the sealing agent on the bolt thread.
(c)
Mount the nine bolts and then tighten them.
Tightening moment
Upper tooth
(6070)Nm
Tang tooth
(3045)Nm
27. Mount the back-up lamp switch.
Tightening moment
(2040)Nm
28. Mount the driven gear of odometer
(a)
Mount the driven gear of odometer.
(b)
Mount the bolts and tighten them.
Tightening moment
(1015)Nm
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