Great Wall service chassis and body Manual — part 67

SR-19

assembly mark

SST

Points on disassembly and mount

1.

Tear down the HP oil pipe and LP oil pipe from the

steering gear;

Tear down the HP oil pipe and LP oil pipe from the steering

gear.

2.

Tear down the steering power shaft

(a)

Make assembly marks on the steering drive shaft and the

worm shaft.

(b)

Tear down the connecting bolts of drive shaft

(c)

Dismantle the steering drive shaft from the worm shaft.

3.

Tear down and connect the swing arm:

(a)

Tear down the swing arm fixing bolts;

(b) Tear down the swing arm from the steering gear with SST.

4.

Tear down the fixing bolts of steering gear;

Tear down the fixing bolts from the steering gear and then the

steering gear can be disassembled.

Steering System

Power Steering (Power Steering Gear)

SR-20

Steering system - Steering Linkage

Steering Linkage

Dismantle and mount of steering linkage

N

m

specified torque

Parts that cannot be reused after being used

side drag rod assembly

joint clip

intermediate lateral drag rod assembly

auxiliary steering arm

80

10(Dr)

83

10(SL SK SY)

142

10(SF)

78

10(SJ)

91

10(Dr)

59

5(SF)

91

10(Dr SF)

90

10(SL SK SY)

78

10(SJ)

Remark

(a)

Where the bolts of recirculating ball are connected with

the arm or lever, the lubricant on its surface should be

cleaned.

(b)

Screw up the bolts and nuts of re-circulating ball to the

specified torque, and then screw the nut forward to the

degree that the split pin can be encased in.

(c)

Check the Alignment of Front Wheel and side slip after

any part of steering linkage is mounted.

SR-21

Steering System - Steering Linkage

SST

SST

SST

A

A

B

B

B=B

A=A

Points on Dismantle and Mount

1.

Tear down and connect the swing arm on segmental

gear shaft:

(a)

Loosen the swing arm nuts;

(b)

Tear down the swing arm from the segmental gear shaft

with SST;

(c)

Mount the swing arm on the segmental gear shaft and

mount the spring washer and nut when connecting.

2.

Tear down the swing arm from the intermediate lateral

drag rod;

Tear down the swing arm from the intermediate lateral drag

rod with SST.

3.

Tear down the side drag rod assembly from the

intermediate lateral drag rod;

Use the SST to tear down the side drag rod assembly from the

intermediate lateral drag rod;

4.

Connect the side drag rod assembly:

(a)

Screw the two ends in the side drag rod.

Remark: the thread length at the two ends that cannot screw in

the side drag rod should be equal.

SR-22

Steering System

Steering Linkage

(b)

Rotate the two ends of side drag rod to make them

intercross at 90

angle, and connect the side drag rod.

5.

Tear down the auxiliary steering arm from the

intermediate lateral drag rod.

Tear down the auxiliary steering arm from the intermediate

lateral drag rod with SST.

SST