Great Wall service chassis and body Manual — part 102

B0-32

Front Windshield (

)

Element mounting position

Vehicle Body

Front Windshield

wiper arm

luminous strip

front ventilating cover board

front windshield

sealing strip of front windshield

Dr

front windshield

wiper arm

luminous strip

front ventilating cover board

SF

B0-33

Front windshield (

)

Element mounting position

Vehicle

Body

Front Windshield

Dismantle of front windshield

1.

Tear down the following parts:

(a)

The wiper arm;

(b)

The front ventilating cover board;

2.

Tear down the front windshield;

(a)

Use the screwdriver to prize the sealing element from the

body.

Notice: be careful not to damage the paint on body.

sealing strip

wiper arm

front ventilating cover board

front windshield

upper trim strip of windshield

right trim strip of

windshield

left trim strip of windshield

SL SK SY SJ

ower limit stop-grade

vehicle
body

B0-34

Vehicle Body

Front Windshield

(a)

Prize the lips of sealing strip from the inside of body

flange outwardly;

(b)

Pull out the glass to take it down together with the

sealing strip.

(c)

Take out the glass from the sealing strip.

sealing strip

In case new sealing strip is used:

(a)

Prize the lips of the sealing strip from the inside of body

flange outwardly;

(b)

Pull out the glass to take it down;

(c)

Tear down the old sealing strip.

Notice: be careful not to damage the body and glass.

Cut a small open in the sealing agent between the glass and the

vehicle body, then insert a steel wire in the open to pull is to and

fro slowly until the sealing agent is separated completely, then

pull out the glass to take it down.

Notice: be careful not to damage the body and glass.

Mount of front windshield

1.

Clean the body frame and the glass.

Clear away the sealing agent on the body surface completely,

then clean the contacting face of body and glass with cleaning

materials.

2.

Clean the sealing strip;

Clean the sealing strip surface with cleaning materials.

3.

Encase the front windshield in the sealing strip (Dr)

(a)

Coat the silicon oil around the glass, and mount the

adhesive strip on the glass according to the glass shape.

Notice: if the adhesive is stiffening or deforming, it may

result the water leakage, therefore, change with the

new one where possibly.

(b)

Mount a rope alongside the sealing strip groove as

shown in the drawing for operation,(fasten the rope

inside of the adhesive strip, rope diameter:

=4mm)

B0-35

Vehicle Body

Front Windshield

4.

Mount of front windshield.

Dr

(a)

Lay the ready glass against the corresponding position of front

windshield opens.

(b)

Pull the rope from the inside of body to encase the roof, the front

column and the door frame within the adhesive strip, meanwhile

push the outside of the glass by hand.

(c)

Tap the four edges of the adhesive strip to ensure that the

adhesive strip contact closely with the body windshield opened.

(d) Coat the glue from left to right at the upper part of windshield

(location between the adhesive strip and the body windshield open)

and the lower part of windshield (location between the adhesive

strip and glass), and the remaining glue should be cleared away with

abrasive paper, and the location should be cleaned with cloth.

Notice: there should no breakage at the sealing glue seam

when coating the glue.

SL SK SF SY SJ

(a)

Suck the front windshield with two sucking discs and put the

glass on the worktable in reverse dirdction.

(b)

Seize the upper trim strip of front windshield at the position of

upper glass edge.

(c)

Coat the cleaning active agent on the inside edges around the

front windshield (the black glass edges), airing for 3~5 min, then

coat the priming paint on the layer of cleaning active agent, and

airing for 5 to 30 min, finally coat the sealing agent.

Notice: no breakage should be allowable at the sealing glue

seam when coating.

Recommended sealing agent for use:

(SF)

Glass glue

TS-100 PVC windshield glue

Priming paint

TS-5028

Cleaning active agent

TS-7016

(SL SK SY SJ)

Glass glue

TEROSTAT-8590 windshield glue

Priming paint

TEROSTAT-8511

(d)

Clean the body windshield open completely with cotton cloth to

coat the priming glue, airing for 5 min or so, and then stick the

front windshield to the windshield open.

(e)

Fix the left/right trim strip of front windshield at the edges of

windshield open.

(f)

Fix the lower trip strip of front windshield with screw at the

clipes of lower glass edge. (SF)

(g)

Stick the upper edge of front windshield to the body with

transparent adhesive strip so as to prevent the glass from lowering.