Great Wall service chassis and body Manual — part 95
B0-4
Vehicle Body
Front Door
Front door
Element figure
(glass)
glasschannel
outer auchi
inner tri-angle trim panel
door limiting device
door hinge
indoor handle
seal strip on
door plate
electric switch
and panel
interior trim panel
of electric door
(Dr)
interior trim panel
of electric door
(SF)
interior trim panel of
electric door
sleeve
snapping ring
elevator handle
(SL SK SY SJ)
door lamp
inner clip
lower rear glass
guide track
sliding channel
small sliding track
door lock assembly
lower front glass
guide track
lock clip
lock ring
lock barrel
outdoor handle
manual interior
trim panel(Dr)
snapping ring
glass bracket and glass gasket
rear vision mirror
B0-5
Adjustment of front door
1.
Adjust the car door in the front-back and vertical direction;
Adjust the car door under the condition that the bolts of body
side hinge are loosened.
2.
Adjust the car door in left-right and vertical direction
Adjustment should be made after the bolts of side hinge of
body are loosened.
3.
Adjust the clip of door lock:
(a)
Check whether the car door assembly and the match of
door lock are adjusted correctly.
(b)
Loosen the lock clip lightly to mount the screws and tap
the lock clip with hammer to adjust their positions.
(c)
Screw off the fixing screws of lock clip.
Disassembly of front door
1.
Tear down the elevator handle (Dr)
Pull out the snapping ring of spring with dishcloth and tear
down the elevator handle and the sleeve.
2.
Tear down the indoor handle
3.
Tear down the inner triangle trim panel;
Loosen the clip open with a screwdriver to tear down the inner
triangle trim panel.
Notice: before using the screwdriver, wrapping the
screwdriver head with adhesive strap.
4.
Tear down the rear vision mirror;
Tear down the three screws and rear vision mirror.
Vehicle Body
Front Door
B0-6
5. Tear down the interior trim panel of car door:
(a)
Tear down the inner clip bolts and the inner clip.
(b)
Tear down the door lamp bolts and the door lamp;
(c)
Insert the screwdriver into seam between fixing clip and
interior trim panel of car door to loosen the interior trim
panel.
Notice: before using the screwdriver, wrap its head with
adhesive strap.
(d)
Tear down the interior trim panel of car door.
(Dr
SF)
(a)
Tear down the inner clip bolts and the inner clip;
(b)
Tear down the door lamp bolts and the door lamp;
(c)
Tear down the electric switch and panel.
(d)
Insert the screwdriver into the seam between fixing clip
and the interior trim panel of car door to loosen the
interior trim panel.
Remark: use the adhesive strap to wrap the screwdriver
head before using.
(e)
Tear down the interior trim panel of car door.
SL SK SY SJ)
(a)
Tear down the door lamp bolts and the door lamp;
(b)
Tear down the electric switch and the panel;
(c)
Tear down the screw covers and screws on the indoor
trim panel
(d)
Insert the screwdriver into the seam between the fixing
clip and the interior trim panel of car door to loosen it.
Notice: use the adhesive strap to wrap the screwdriver
head before using.
(f)
Tear down the interior trim panel of car door.
manually operated indoor plate
inner plate of electric door (type A)
inner plate of electric door (type B)
12 clips
ten clips
four sets of bolt and nut
Vehicle Body
Front Car Door
12 clips
6.
Tear down the outer auchi
Loosen the clip along the edge of paneling to tear down the
outer
7.
Tear down the door and window glass;
(a)
Tear down the fixing bolts in the two glass sliding-
grooves.
(b)
Pull up the glass to take it down.
8.
Tear down the glass groove on car door.
B0-7
Change of Glass
(Dr SF)
1.
Tear down the glass bracket with screwdriver or similar
tool;
2.
Coat the black glue on the inside of glass bracket liner;
3.
Tap the glass bracket with rubber hammer to encase it in.
(SL SK SY SJ)
1.
Tear down the bolts on gear plate with pliers or similar
tool;
2.
Tear down the bolts of glass bracket of car door to take
out the glass.
Vehicle Body
Front Car Door
170mm
Dr. SF
SL. SK. SY. SJ
9.
Tear down t the lower rear glass guide track:
Tear down the bolts and guide track.
10. Tear down the lower front glass guide track;
Tear down the bolts and guide track.
11. Tear down the glass elevator:
(a)
Tear down the two fixing bolts of small sliding track;
(b)
Tear down the fixing bolts of three elevators (manually
operated)
Tear down the fixing bolts of four elevators. (electric)
(c)
Tear down the elevator through the auxiliary hole.
12. Tear down the lock ring inside the vehicle;
Disconnect the control lever to tear down the lock ring inside
the vehicle.
13. Tear down the door lock and outdoor handle with lock
barrel;
(a)
Disconnect the control lever from the outdoor handle
with lock barrel.
(b)
Tear down the 3 bolts and door lock.
(c)
Tear down the two bolts and outdoor handle with lock
barrel.
(d) Tear down the spring snapping ring and lock barrel.
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