Great Wall Florid. Manual — part 12
GWFLORID Maintenance Manual
46
Troubleshooting
Common problems
Possible causes
Solving methods
Difficult gear
engagement
Not applying clutch
Use correct driving methods
Insufficient clutch separation
Inspection & adjustment
Serious abrasion of the synchronizer ring Replace component
Positioning spring is too hard
Replace component
Noise is too loud or
abnormal
Oil level is too low
Fill oil to the specified level
Lubricant is of poor quality
Replace the specified oil
Untimely oil changes
Replace oil and damaged part
Improper gear axial position and clearance Inspect and adjust
Damaged bearing
Replace component
Gear has a burr or has been knocked
Repair or replace gear
Oil leakage
Too much oil is added, oil level too high. Fill the oil level to the specified position.
Bolt loose or missing
Reassemble and screw in according to regu-
lations.
Breather plug fails
Replace
Damaged seal
Replace
Synchronizer is damaged Excessive gear shifting force
Replace synchronizer
Not applying clutch
Use correct driving methods
Synchronizer's spring expan-
sion ring is damaged
Replace
Gear disengagement
Control mechanism malfunction
Inspect and adjust
Retaining spring or steel ball missing
Additional assembly
Retaining spring malfunction
Replace
Fork groove of the gear sleeve is worn out Replace
Shifting fork is worn out.
Replace
Bearing and gear are burnt Oil level is too low
Replace part and fill oil
Lubricant is of poor quality.
Replace part and lubricant
Untimely oil replacement causes
the oil to be too dirty
Replace part and lubricant
Mixed use of different oils
or use of additives
Replace part and lubricant
Difficulty shifting gears Synchronizer spring malfunction
Replace
The internal groove of the syn-
chronizer ring is worn out
Replace
The synchronizer ring is seized
into the conical surface
Replace
Deformed shifting fork or
shifting fork shaft
Replace
Shifting fork is worn out
Replace
47
Transmission
1. No. 2 gear sleeve 2. Shaft retainer 3. No. 2 Slider (3) 4. Spring expansion ring (2) 5. No. 2 gear hub 6. 3rd gear synchronizer ring
7. 3rd gear gear assembly 8. Needle bearing 9. With washer bolt 10. Clutch slave cylinder subassembly 11. Release fork protective
cover 12. Release fork spring 13. Bolt for flange face (3) 14. Release fork 15. Clutch housing 16. Release fork support nail 17. Ball
bearing 18. 2nd gear synchronizer ring 19. T oil seal 20. No. 1 gear sleeve 21. No. 1 Slider 22. 1st gear synchronizer ring 23. 1st gear
gear components 24. Needle bearing 25. Release bearing subassembly 26. Tapered roller bearing 27. Guide nozzle 28. 2nd gear gear
assembly 29. No. 1 gear hub 30. Spring expansion ring (2) 31. Bolt for flange face (6) 32. Straight pin 33. Odometer driver 34. T oil
seal 35. Tapered roller bearing 36. Adjusting shim (2) 37. Axle shaft gear (2) 38. Planetary gear (2) 39. Gasket (2) 40. Differential
case 41. Planetary gear shaft 42. Differential ring gear 43. Bolt for flange face (8) 44. Tapered roller bearing 45. Adjusting shim 46.
T oil seal 47. Shaft retainer 48. Retaining ring 49. Needle bearing 50. 3rd driven gear 51. Spacer 52. 4th driven gear 53. 5th driven
gear 54. Shaft retainers 55. Tapered roller bearing 56. Adjusting shim 57. Output shaft 58. 5th gear gear assembly 59. Shaft retainer
60. Retaining ring 61. Spring expansion ring (2) 62. Needle bearing 63. Input shaft 64. Adjusting shim 65. Ball bearing 66. 3rd gear
gear hub 67. 3rd gear Slider (3) 68. 3rd gear gear sleeve 69. 5th gear synchronizer ring 70. Steel ball 71. 5th gear thrust washer 72.
Needle bearing 73. 4th gear components 74. Retaining ring 75. 4th gear synchronizer ring 76. Transmission case
037A Transmission Structural Schematics
1
2
3
4
5
6
7
9
8
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
59
56
57
58
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
GWFLORID Maintenance Manual
48
Clutch
Components
Release bearing
Release fork
Cable bracket
Bolts with washer
Bolts with
washer
Magnetic body
Differential assembly
Output shaft assembly
Input shaft assembly
T oil seal
Tapered roller
bearings
Guide nozzle
Clutch housing
Release fork dust cover
Cable bracket
×5
Release fork support nail
29.4
11.3
11.3
: Specified torque
N·m
49
Transmission
Gear Shift Fork and Fork Shaft
Components
Clutch housing
No. 1 gear shift fork shaft
Shaft retainers
Set bolt
Elastic
cylindrical pin
No. 1 gear shift fork
Elastic
cylindrical pin
No. 1
guide block
Lock pin
Pressure spring
Shaft
retainers
Lock pin
No. 3 gear shift
fork shaft
No. 2 gear shift fork shaft
No. 3 guide block
No. 3 gear shift fork
Set bolt
Output shaft assembly
Input shaft assembly
Gasket
Reverse gear
idler shaft
Reverse gear
idler assembly
No. 2 gear shift fork
Bracket bolt
Reverse gear arm
bracket assembly
Reverse gear
gear shift fork
Shaft retainers
Shaft retainers
15.7
15.7
Bolt for flange face
29.4
17.2
: Specified torque
N·m
Нет комментариевНе стесняйтесь поделиться с нами вашим ценным мнением.
Текст