Mazda 6. Manual — part 198
AUTOMATIC TRANSAXLE
K–37
K
1. Remove the two oil cooler line hoses and apply
air pressure of 196 kPa {2.0 kgf/cm
2
, 28 psi}
from the return hose (pipe) side.
Caution
• Power flushing should be performed very
carefully when removing the
accumulated debris from the fluid baffle,
otherwise the debris cannot be removed
or the problem becomes even worse.
2. If there is no air blown out the feed side, flush the
oil cooler lines using the power-flushing tool. (See
Recommended power-flushing manufacturer
3. If there is ventilation, carry out the following steps.
(1) Remove the oil pan and inspect the fluid filter
element from the front filter.
(2) If the element is covered with too much debris
or particles and cannot be seen, replace the
oil cooler. (See
.) (See
(3) If the element can be seen, flush the oil cooler
lines using the power-flushing tool.
• Performing back and reverse power
flushing two times each does not work
because debris or particles flow out from
the feed pipe side of ATX.
Manufacturer
Part number
Description
Kent Moore
J35944-AMAZ
Flushing kit or
equivalent
OTC
60081
Portable torque
converter, oil cooler
cleaner or equivalent
A6E5614W065
A6E5614W066
K–38
AUTOMATIC TRANSAXLE
Power Flushing
Repair procedure
1. Before power flushing, inspect the hoses/lines and clamps. Power flushing must begin with back flushing
followed by forward flushing to quickly dislodge the restriction. If back flushing is not performed before forward
flushing, the restriction could further reduce the ATF flow through the internal mesh type baffle of the cooler and
flushing will not be effective or possible.
Inspecting oil lines and clamps
1. Be sure to inspect the lines (hoses/pipes) for cuts, crimps (pinched), cracks or any other damage before
reusing them.
• If any problems exist, replace lines and clamps.
Caution
• Always use new clamps when replacing hoses.
Back flushing
1. Using the power flushing equipment
manufacturer's instructions, connect equipment
so the flushing fluid flows in the opposite direction
of normal fluid flow.
2. Flush oil cooler/lines until discharge fluid is clean.
Caution
• If the cooler can not be properly flushed
using recommended equipment, send the
radiator out for sublet cleaning or
replace.
Forward flushing
1. Connect power flushing equipment so the flushing fluid flows in the direction of normal fluid flow.
2. Flush oil cooler/lines until discharge fluid is clean.
End Of Sie
A6E5614W067
A6E5614W068
AUTOMATIC TRANSAXLE
K–39
K
OIL COOLER REMOVAL/INSTALLATION
A6E561419900W02
1. Disconnect the negative battery cable.
2. Drain the ATF into a container. (See
K–13 AUTOMATIC TRANSAXLE FLUID (ATF) REPLACEMENT
.)
3. Remove the radiator. (See
E–6 RADIATOR REMOVAL/INSTALLATION
.)
4. Remove in the order indicated in the table.
5. Install in the reverse order of removal.
6. Add ATF to the specified level. (See
K–13 AUTOMATIC TRANSAXLE FLUID (ATF) REPLACEMENT
7. Connect the negative battery cable.
8. Inspect for oil leakage from the oil pipes and oil hoses.
9. Inspect for coolant from the hoses.
10. Inspect the ATF level and condition. (See
K–12 AUTOMATIC TRANSAXLE FLUID (ATF) INSPECTION
.)
11. Carry out the line pressure test. (See
.)
12. Carry out the road test. (See
.)
WITH OIL COOLER
.
A6E5614W069
1
K–40 Oil Pipe, Hose Clamp, Oil Hose
.)
2
K–40 Oil Pipe, Hose Clamp, Oil Hose
.)
3
Oil cooler
4
Connector bolt
5
O-ring
6
Radiator (in tank oil cooler)
(See
K–40 Radiator (In Tank Oil Cooler) Installation
.)
K–40
AUTOMATIC TRANSAXLE
WITHOUT OIL COOLER
.
Radiator (In Tank Oil Cooler) Installation Note
1. The automatic transaxle oil cooler flushing must be performed whenever a transaxle is removed for service
because the existing fluid may be contaminated, and to prevent contamination of new fluid.
Note
• The flushing must be performed after installation of the overhauled or replacing transaxle.
2. Follow the instructions in the manufacturer’s publication for flushing operation.
Oil Pipe, Hose Clamp, Oil Hose Installation Note
1. Apply compressed air to cooler-side opening, and
blow any remaining grime and foreign material
from the cooler pipes. Compressed air should be
applied for no less than one minute.
A6E5614W080
1
Oil hose
(See
K–40 Oil Pipe, Hose Clamp, Oil Hose
.)
2
Hose clamp
(See
K–40 Oil Pipe, Hose Clamp, Oil Hose
.)
3
Connector bolt
4
O-ring
5
Radiator (in tank oil cooler)
(See
K–40 Radiator (In Tank Oil Cooler) Installation
A6E5614W070
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