Mazda 6. Manual — part 198

AUTOMATIC TRANSAXLE

K–37

K

1. Remove the two oil cooler line hoses and apply

air pressure of 196 kPa {2.0 kgf/cm

2

, 28 psi}

from the return hose (pipe) side.

Caution

Power flushing should be performed very

carefully when removing the
accumulated debris from the fluid baffle,
otherwise the debris cannot be removed
or the problem becomes even worse.

2. If there is no air blown out the feed side, flush the

oil cooler lines using the power-flushing tool. (See

K–38 Power Flushing

)

Recommended power-flushing manufacturer

3. If there is ventilation, carry out the following steps.

(1) Remove the oil pan and inspect the fluid filter

element from the front filter.

(2) If the element is covered with too much debris

or particles and cannot be seen, replace the
oil cooler. (See

K–39 OIL COOLER

REMOVAL/INSTALLATION

.) (See

K–41 OIL

COOLER DISASSEMBLY/ASSEMBLY

.)

(3) If the element can be seen, flush the oil cooler

lines using the power-flushing tool.

• Performing back and reverse power

flushing two times each does not work
because debris or particles flow out from
the feed pipe side of ATX.

Manufacturer

Part number

Description

Kent Moore

J35944-AMAZ

Flushing kit or
equivalent

OTC

60081

Portable torque
converter, oil cooler
cleaner or equivalent

A6E5614W065

A6E5614W066

K–38

AUTOMATIC TRANSAXLE

Power Flushing
Repair procedure

1. Before power flushing, inspect the hoses/lines and clamps. Power flushing must begin with back flushing

followed by forward flushing to quickly dislodge the restriction. If back flushing is not performed before forward
flushing, the restriction could further reduce the ATF flow through the internal mesh type baffle of the cooler and
flushing will not be effective or possible.

Inspecting oil lines and clamps

1. Be sure to inspect the lines (hoses/pipes) for cuts, crimps (pinched), cracks or any other damage before

reusing them.

• If any problems exist, replace lines and clamps.

Caution

Always use new clamps when replacing hoses.

Back flushing

1. Using the power flushing equipment

manufacturer's instructions, connect equipment
so the flushing fluid flows in the opposite direction
of normal fluid flow.

2. Flush oil cooler/lines until discharge fluid is clean.

Caution

If the cooler can not be properly flushed

using recommended equipment, send the
radiator out for sublet cleaning or
replace.

Forward flushing

1. Connect power flushing equipment so the flushing fluid flows in the direction of normal fluid flow.
2. Flush oil cooler/lines until discharge fluid is clean.

End Of Sie

A6E5614W067

A6E5614W068

AUTOMATIC TRANSAXLE

K–39

K

OIL COOLER REMOVAL/INSTALLATION

A6E561419900W02

1. Disconnect the negative battery cable.
2. Drain the ATF into a container. (See

K–13 AUTOMATIC TRANSAXLE FLUID (ATF) REPLACEMENT

.)

3. Remove the radiator. (See

E–6 RADIATOR REMOVAL/INSTALLATION

.)

4. Remove in the order indicated in the table.
5. Install in the reverse order of removal.
6. Add ATF to the specified level. (See

K–13 AUTOMATIC TRANSAXLE FLUID (ATF) REPLACEMENT

.)

7. Connect the negative battery cable.
8. Inspect for oil leakage from the oil pipes and oil hoses.
9. Inspect for coolant from the hoses.

10. Inspect the ATF level and condition. (See

K–12 AUTOMATIC TRANSAXLE FLUID (ATF) INSPECTION

.)

11. Carry out the line pressure test. (See

K–6 MECHANICAL SYSTEM TEST

.)

12. Carry out the road test. (See

K–9 ROAD TEST

.)

WITH OIL COOLER

.

A6E5614W069

1

Oil hose
(See

K–40 Oil Pipe, Hose Clamp, Oil Hose

Installation Note

.)

2

Hose clamp
(See

K–40 Oil Pipe, Hose Clamp, Oil Hose

Installation Note

.)

3

Oil cooler

4

Connector bolt

5

O-ring

6

Radiator (in tank oil cooler)
(See

K–40 Radiator (In Tank Oil Cooler) Installation

Note

.)

K–40

AUTOMATIC TRANSAXLE

WITHOUT OIL COOLER

.

Radiator (In Tank Oil Cooler) Installation Note

1. The automatic transaxle oil cooler flushing must be performed whenever a transaxle is removed for service

because the existing fluid may be contaminated, and to prevent contamination of new fluid.

Note

• The flushing must be performed after installation of the overhauled or replacing transaxle.

2. Follow the instructions in the manufacturer’s publication for flushing operation.

Oil Pipe, Hose Clamp, Oil Hose Installation Note

1. Apply compressed air to cooler-side opening, and

blow any remaining grime and foreign material
from the cooler pipes. Compressed air should be
applied for no less than one minute.

A6E5614W080

1

Oil hose
(See

K–40 Oil Pipe, Hose Clamp, Oil Hose

Installation Note

.)

2

Hose clamp
(See

K–40 Oil Pipe, Hose Clamp, Oil Hose

Installation Note

.)

3

Connector bolt

4

O-ring

5

Radiator (in tank oil cooler)
(See

K–40 Radiator (In Tank Oil Cooler) Installation

Note

.)

A6E5614W070

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