Mazda CX 7. Manual — part 184
DRIVE SHAFT
03-13–23
03-13
Balls, Inner Ring, Cage Disassembly Note
1. Mark the inner ring and cage for proper reassembly.
Caution
• Mark with paint; do not use a punch.
2. Turn the cage approx. 22.5
° and pull the cage
and balls from the inner ring.
Boot Assembly Note
Note
• The wheel side and differential side boots are different.
1. Fill the wheel side boot with the specified grease.
Caution
• Do not touch grease with your hand. Apply it from the tube to prevent foreign matter from entering
the boot.
Grease amount
70— 90 g {2.48— 3.17 oz}
2. With the splines of the shaft wrapped in tape, install the boot.
3. Remove the tape.
Cage, Inner Ring, Balls, Snap Ring Assembly Note
1. Align the marks and install the balls and cage to
the inner ring in the direction shown in the figure.
Caution
• Install the cage so that the major
diameter is at the same side as the snap
ring groove. If incorrectly installed, the
drive shaft may become disengaged.
2. Align the marks and install the inner ring to the
shaft.
3. Install a new snap ring.
22.5
°
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CAGE
BALLS
SNAP RING
GROOVE
INNER
RING
MARK
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DRIVE SHAFT
03-13–24
Outer Ring, Clip Assembly Note
1. Fill the outer ring and boot (differential side) with the specified grease.
Caution
• Do not touch grease with your hand. Apply it from the tube to prevent foreign matter from entering
the boot.
Grease amount
90— 110 g {3.18— 3.88 oz}
2. Align the marks, and install the outer ring on to
the shaft.
3. Install a new clip to the outer ring clip groove.
4. Install the boot.
5. Release any trapped air from the boots by
carefully lifting up the small end of each boot with
a cloth wrapped screwdriver.
Caution
• Do not let grease leak.
• Do not damage the boot.
6. Set the drive shaft to the standard length.
Rear drive shaft standard length
LH: 840.8— 850.8 mm {33.11— 33.49 in}
RH: 862.3— 872.3 mm {33.95— 34.34 in}
7. Verify that the drive shaft length is within the standard.
• If not, repeat from Step 5.
Boot Band (Differential Side) Assembly Note
1. Fold the band in the direction opposite to the
forward revolving direction of the drive shaft and
use pliers to pull it tight.
2. Lock the end of the band by bending the locking
clips.
Caution
• Install the band into the groove securely.
MARK
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DRIVE SHAFT
03-13–25
03-13
Boot Band (Wheel Side) Assembly Note
1. Adjust clearance A by turning the adjusting bolt of
the SST.
Clearance A
2.9 mm {0.11 in}
2. Crimp the wheel side small boot band using the
SST. Verify that clearance B is within the
specification.
• If clearance B is more than the specification,
reduce clearance A of the SST and crimp the
boot again.
• If clearance B is less than the specification,
replace the boot band, increase clearance A
of the SST, and crimp the new boot.
Clearance B
2.4— 2.8 mm {0.095— 0.110 in}
3. Verify that the boot band does not protrude from
the boot band installation area.
• If it does, replace the boot band and repeat Steps 2 and 3.
4. Fill the boot with the repair kit grease.
5. Adjust clearance A by turning the adjusting bolt of the SST.
Clearance A
3.2 mm {0.13 in}
6. Crimp the wheel side big boot band using the SST.
7. Verify that clearance B is within the specification.
• If clearance B is more than the specification, reduce clearance A of the SST and crimp the boot again.
• If clearance B is less than the specification, replace the boot band, increase clearance A of the SST and
crimp the new boot.
Clearance B
2.4— 2.8 mm {0.095— 0.110 in}
8. Verify that the boot band does not protrude from the boot band installation area.
• If it does, replace the boot band and repeat Steps 7 and 8.
End Of Sie
A
49 T025 001
ADJUSTING BOLT
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B
49 T025 001
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