Mazda CX 7. Manual — part 111
LUBRICATION [L3 WITH TC]
01-11–9
01-11
2007 Mazda CX-7 Workshop Manual (1871–1U–06B)
6. Tighten the oil pan-transaxle installation bolts.
Tightening torque
37— 52 N·m {3.8— 5.3 kgf·m, 28— 38 ft·lbf}
End Of Sie
WM: OIL PUMP
OIL PUMP REMOVAL/INSTALLATION[L3 WITH TC]
id011139800600
Warning
• Hot engines and engine oil can cause severe burns. Turn off the engine and wait until it and the
engine oil have cooled.
• A vehicle that is lifted but not securely supported on safety stands is dangerous. It can slip or fall,
causing death or serious injury. Never work around or under a lifted vehicle if it is not securely
supported on safety stands.
• Continuous exposure to USED engine oil has caused skin cancer in laboratory mice. Protect your
skin by washing with soap and water immediately after working with engine oil.
1. Complete the “BEFORE REPAIR PROCEDURE”. (See 01-14-4 BEFORE REPAIR PROCEDURE[L3 WITH
TC].)
2. Remove the battery and battery tray. (See 01-17-2 BATTERY REMOVAL/INSTALLATION[L3 WITH TC].)
3. Remove the under cover.
4. Remove the splash shield (RH).
5. Drain the engine oil. (See 01-11-4 ENGINE OIL REPLACEMENT[L3 WITH TC].)
6. Drain the engine coolant. (See 01-12-5 ENGINE COOLANT REPLACEMENT[L3 WITH TC].)
7. Remove the charge air cooler, air cleaner and fresh air duct component, and air hose. (See 01-13-5 INTAKE
AIR SYSTEM REMOVAL/INSTALLATION[L3 WITH TC].)
8. Disconnect the quick release connector on the high pressure fuel pump. (See 01-14-19 QUICK RELEASE
CONNECTOR REMOVAL/INSTALLATION[L3 WITH TC].)
9. Remove the high pressure fuel pump. (See 01-14-16 HIGH PRESSURE FUEL PUMP REMOVAL/
INSTALLATION[L3 WITH TC].)
10. Remove the ignition coils. (See 01-18-2 IGNITION COIL REMOVAL/INSTALLATION[L3 WITH TC].)
11. Loosen the water pump pulley bolts before removing the drive belt.
12. Remove the drive belt. (See 01-10-3 DRIVE BELT REMOVAL/INSTALLATION[L3 WITH TC].)
13. Remove the P/S oil pump with hose and pipe still connected. Position the P/S oil pump out of the way. (See 06-
14-21 POWER STEERING OIL PUMP REMOVAL/INSTALLATION.)
14. Remove the crankshaft position (CKP) sensor. (See 01-40-42 CRANKSHAFT POSITION (CKP) SENSOR
REMOVAL/INSTALLATION[L3 WITH TC].)
15. Remove the engine front cover. (See 01-10-10 TIMING CHAIN REMOVAL/INSTALLATION[L3 WITH TC].)
16. Remove the oil pan. (See 01-11-6 OIL PAN REMOVAL/INSTALLATION[L3 WITH TC].)
17. Remove in the order indicated in the table.
18. Install in the reverse order of removal.
19. Refill with the specified type and amount of the engine oil. (See 01-11-4 ENGINE OIL REPLACEMENT[L3
WITH TC].)
20. Refill the engine coolant. (See 01-12-5 ENGINE COOLANT REPLACEMENT[L3 WITH TC].)
21. Start the engine and confirm that there is no oil leakage.
• If there is oil leakage, repair or replace the applicable part.
22. Inspect the oil level. (See 01-11-3 ENGINE OIL LEVEL INSPECTION[L3 WITH TC].)
23. Inspect for engine coolant leakage. (See 01-12-6 ENGINE COOLANT LEAKAGE INSPECTION[L3 WITH TC].)
24. Inspect for the ignition timing and idle speed. (See 01-10-35 ENGINE TUNE-UP[L3 WITH TC].)
25. Inspect the oil pressure. (See 01-11-2 OIL PRESSURE INSPECTION[L3 WITH TC].)
OIL PAN-TRANSAXLE INSTALLATION BOLTS
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LUBRICATION [L3 WITH TC]
01-11–10
2007 Mazda CX-7 Workshop Manual (1871–1U–06B)
Revised 11/2006 (Ref. No. R172/06)
.
Oil Pump Sprocket Removal/Installation Note
1. Temporarily install the crankshaft pulley and
crankshaft pulley lock bolt to the crankshaft, and
lock the oil pump against rotation as shown in
figure.
2. Remove/install the oil pump sprocket, and then
remove the crankshaft pulley and crankshaft
pulley lock bolt.
Tightening torque
20—30 N·m {2.1—3.0 kgf·m, 15—22 ft·lbf}
Oil Pump Installation Note
1. Tighten the oil pump bolts in two steps in the
order shown in the figure.
Tightening torque
Step 1: 8— 12 N·m {82— 122 kgf·cm, 71—
105 in·lbf}
Step 2: 17— 23 N·m {1.8— 2.3 kgf·m, 12.6—
16.9 ft·lbf}
End Of Sie
OIL
OIL
R
A
B
5
4
3
1
2
6
8.0—11.5
{82—117,
71—101}
8.0—11.5
{82—117,
71—101}
A
B
: 20—30 N·m {2.1—3.0 kgf·m, 15—22 ft·lbf}
: 8—12 N·m {82—122 kgf·cm, 71—105 in·lbf}, 17—23 N·m {1.8—2.3 kgf·m, 12.6—16.9 ft·lbf}
N·m {kgf·cm, in·lbf}
acxuuw00002574
1
Oil strainer
2
Oil pump chain guide
3
Oil pump chain tensioner
4
Oil pump chain
5
Oil pump sprocket
(See 01-11-10 Oil Pump Sprocket Removal/
Installation Note.)
6
Oil pump
(See 01-11-10 Oil Pump Installation Note.)
CRANKSHAFT
PULLEY
OIL PUMP
SPROCKET
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4
3
1
2
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COOLING SYSTEM [L3 WITH TC]
01-12–1
01-12
2007 Mazda CX-7 Workshop Manual (1871–1U–06B)
01-12
COOLING SYSTEM [L3 WITH TC]
COOLING SYSTEM LOCATION INDEX
[L3 WITH TC] . . . . . . . . . . . . . . . . . . . . 01-12–2
COOLING SYSTEM SERVICE
WARNINGS[L3 WITH TC] . . . . . . . . . . 01-12–2
ENGINE COOLANT LEVEL INSPECTION
[L3 WITH TC] . . . . . . . . . . . . . . . . . . . . 01-12–3
ENGINE COOLANT PROTECTION
INSPECTION[L3 WITH TC] . . . . . . . . . 01-12–4
ENGINE COOLANT REPLACEMENT
[L3 WITH TC] . . . . . . . . . . . . . . . . . . . . 01-12–5
ENGINE COOLANT LEAKAGE
INSPECTION[L3 WITH TC] . . . . . . . . . 01-12–6
COOLING SYSTEM CAP INSPECTION
[L3 WITH TC] . . . . . . . . . . . . . . . . . . . . 01-12–7
COOLANT RESERVE TANK
REMOVAL/INSTALLATION
[L3 WITH TC] . . . . . . . . . . . . . . . . . . . . 01-12–7
Coolant Reserve Tank
Removal Note . . . . . . . . . . . . . . . . . . 01-12–8
RADIATOR REMOVAL/INSTALLATION
[L3 WITH TC] . . . . . . . . . . . . . . . . . . . . 01-12–8
Upper Mount Rubber Bracket
Removal Note . . . . . . . . . . . . . . . . . . 01-12–10
Radiator Removal Note . . . . . . . . . . . . . 01-12–10
THERMOSTAT
REMOVAL/INSTALLATION
[L3 WITH TC] . . . . . . . . . . . . . . . . . . . . . 01-12–11
THERMOSTAT INSPECTION
[L3 WITH TC] . . . . . . . . . . . . . . . . . . . . . 01-12–11
WATER PUMP
REMOVAL/INSTALLATION
[L3 WITH TC] . . . . . . . . . . . . . . . . . . . . . 01-12–12
O-ring Installation Note . . . . . . . . . . . . . 01-12–12
FAN MOTOR
REMOVAL/INSTALLATION
[L3 WITH TC] . . . . . . . . . . . . . . . . . . . . . 01-12–12
ATF Oil Cooler Pipe
Removal Note . . . . . . . . . . . . . . . . . . . 01-12–14
Cooling Fan Component
Removal Note. . . . . . . . . . . . . . . . . . . 01-12–14
FAN MOTOR INSPECTION
[L3 WITH TC] . . . . . . . . . . . . . . . . . . . . . 01-12–14
Part Inspection . . . . . . . . . . . . . . . . . . . 01-12–14
FAN CONTROL MODULE INSPECTION
[L3 WITH TC] . . . . . . . . . . . . . . . . . . . . . 01-12–14
End of Toc
WM: COOLING SYSTEM
COOLING SYSTEM [L3 WITH TC]
01-12–2
2007 Mazda CX-7 Workshop Manual (1871–1U–06B)
Revised 7/2006 (Ref. No. R065/06)
COOLING SYSTEM LOCATION INDEX[L3 WITH TC]
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.
End Of Sie
COOLING SYSTEM SERVICE WARNINGS[L3 WITH TC]
id011239800200
Warning
• Never remove the cooling system cap or loosen the radiator drain plug while the engine is
running, or when the engine and radiator are hot. Scalding engine coolant and steam may shoot
out and cause serious injury. It may also damage the engine and cooling system.
• Turn off the engine and wait until it is cool. Even then, be very careful when removing the cap.
Wrap a thick cloth around it and slowly turn it counterclockwise to the first stop. Step back while
the pressure escapes.
• When you are sure all the pressure is gone, press down on the cap using the cloth, turn it, and
remove it.
• Depending on the vehicle, the cooling fan may operate suddenly even when the ignition switch is
turned off. Therefore, keep hands and tools away from the cooling fan even if the cooling fan is
not operating to prevent injury to personnel or damage to the cooling fan. Always disconnect the
negative battery cable when servicing the cooling fan or parts near the cooling fan.
9
8
7
5
4
3
6
1
2
2
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1
Cooling system cap
(See 01-12-7 COOLING SYSTEM CAP
INSPECTION[L3 WITH TC].)
2
Coolant reserve tank
(See 01-12-3 ENGINE COOLANT LEVEL
INSPECTION[L3 WITH TC].)
(See 01-12-7 COOLANT RESERVE TANK
REMOVAL/INSTALLATION[L3 WITH TC].)
3
Radiator
(See 01-12-4 ENGINE COOLANT PROTECTION
INSPECTION[L3 WITH TC].)
(See 01-12-5 ENGINE COOLANT
REPLACEMENT[L3 WITH TC].)
(See 01-12-6 ENGINE COOLANT LEAKAGE
INSPECTION[L3 WITH TC].)
(See 01-12-8 RADIATOR REMOVAL/
INSTALLATION[L3 WITH TC].)
4
Thermostat
(See 01-12-11 THERMOSTAT REMOVAL/
INSTALLATION[L3 WITH TC].)
(See 01-12-11 THERMOSTAT INSPECTION[L3
WITH TC].)
5
Water pump
(See 01-12-12 WATER PUMP REMOVAL/
INSTALLATION[L3 WITH TC].)
6
Cooling fan motor No.1
(See 01-12-12 FAN MOTOR REMOVAL/
INSTALLATION[L3 WITH TC].)
(See 01-12-14 FAN MOTOR INSPECTION[L3 WITH
TC]01-12-14 FAN MOTOR INSPECTION[L3 WITH
TC].)
7
Cooling fan motor No.2
(See 01-12-12 FAN MOTOR REMOVAL/
INSTALLATION[L3 WITH TC].)
(See 01-12-14 FAN MOTOR INSPECTION[L3 WITH
TC].)
8
Fan control module No.1
(See 01-12-14 FAN CONTROL MODULE
INSPECTION[L3 WITH TC].)
9
Fan control module No.2
(See 01-12-14 FAN CONTROL MODULE
INSPECTION[L3 WITH TC].)
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