Mazda CX 7. Manual — part 137
STARTING SYSTEM [L3 WITH TC]
01-19–3
01-19
2007 Mazda CX-7 Workshop Manual (1871–1U–06B)
Revised 12/2006 (Ref. No. R215/06)
Heater Pipe Removal Note
1. Remove the heater pipe with the water hoses still connected. Position the heater pipe so that it is out of the way.
Starter Removal Note
1. Remove the starter from above the engine compartment.
Starter Installation Note
Note
• If there is peeling on or damage to the
insulator, attach a new insulator using the
following procedure:
1. Peel off the insulator from the starter completely
using a scraper.
2. Degrease the insulator attachment area.
3. Attach a new insulator to the starter.
End Of Sie
PEELING
INSULATOR
STARTER
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INSULATOR
ATTACHMENT AREA
STARTER
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INSULATOR
STARTER
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STARTING SYSTEM [L3 WITH TC]
01-19–4
2007 Mazda CX-7 Workshop Manual (1871–1U–06B)
STARTER INSPECTION[L3 WITH TC]
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On-vehicle Inspection
1. Verify that the battery is fully charged.
2. The starter is normal if it rotates smoothly and without any noise when the engine is cranked.
• If the starter does not operate, inspect the following:
— Remove the starter, and inspect the starter unit.
— Inspect the related wiring harnesses, the ignition switch, and the transaxle range switch.
No-load Test
1. Verify that the battery is fully charged.
2. Connect the starter, battery, and a tester as
shown in the figure.
3. Operate the starter and verify that it rotates
smoothly.
• If the starter does not rotate smoothly, inspect
the starter unit.
4. Measure the voltage and current while the starter
is operating.
• If not within the specification, replace the
starter.
Starter no-load test voltage
11 V
Starter no-load test current
90 A or less
Magnetic Switch Operation Inspection
Pull-out test
Note
• Depending on the battery charge condition, the starter motor pinion may rotate while in an extended state.
This is due to current flowing to the starter motor through the pull-in coil to turn the starter motor, and does
not indicate an abnormality.
1. Verify that the starter motor pinion is extended
while battery positive voltage is connected to
terminal S and the starter body is grounded.
• If the starter motor pinion is not extended,
repair or replace the starter.
B
V
A
M
TESTER
TESTER
STARTER
S TERMINAL
IG SW
BATTERY
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TERMINAL S
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STARTING SYSTEM [L3 WITH TC]
01-19-4–1
01-19
2007 Mazda CX-7 Workshop Manual (1871–1U–06B)
01-19-4
STARTING SYSTEM [L3 WITH TC]
Return test
1. Disconnect the motor wire from terminal M.
2. Connect battery positive voltage to terminal M
and ground the starter body.
3. Pull out the drive pinion with a screwdriver. Verify
that it returns to its original position when
released.
• If it does not return, repair or replace the
starter.
Pinion Gap Inspection
1. Pull out the drive pinion with the battery positive
voltage connected to terminal S and the starter
body grounded.
Caution
• Applying power for more than 10 s can
damage the starter. Do not apply power
for more than 10 s.
2. Measure the pinion gap while the drive pinion is
extended.
• If not as specified, adjust with an adjustment
washer (between drive housing front cover
and magnetic switch).
Starter pinion gap
0.5— 2.0 mm {0.02— 0.07 in}
Starter Inner Parts Inspection
Armature
1. Verify that there is no continuity between the
commutator and the core at each segment using
a tester.
• If there is continuity, replace the armature.
End Of Sie
TERMINAL M
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TERMINAL S
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PINION GAP
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STARTING SYSTEM [L3 WITH TC]
01-19-4–2
2007 Mazda CX-7 Workshop Manual (1871–1U–06B)
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