Mazda CX-9 Grand Touring. Manual — part 40

Fig. 18: View Of Coupling Components & Torque Specifications
Courtesy of MAZDA MOTORS CORP.

OUTPUT SHAFT ASSEMBLY NOTE

1. Install the output shaft to the coupling unit and partially tighten the bolts.

2. Install the companion flange to the output shaft.

3. Secure the companion flange using the SST , and tighten the bolts.

Tightening torque

41.2-53.9 N.m {4.2-5.4 kgf.m, 30.4-39.7 ft.lbf}

2008 Mazda CX-9 Grand Touring

2008 DRIVELINE/AXLE All Wheel Drive (AWD) - Mazda CX-9

Microsoft

Sunday, November 15, 2009 10:31:22 AM

Page 12

© 2005 Mitchell Repair Information Company, LLC.

Fig. 19: Identifying SST
Courtesy of MAZDA MOTORS CORP.

BEARING ASSEMBLY NOTE

1. Assemble the bearing to the coupling case using the SSTs.

Substitution SST



49 G030 796

Outer diameter: 58-61 mm {2.29-2.40 in}

Fig. 20: Identifying SST
Courtesy of MAZDA MOTORS CORP.

COUPLING CASE ASSEMBLY NOTE

1. Assemble the coupling unit to the coupling case using the SSTs and a press.

Substitution SST

CAUTION:



The coupling unit will be damaged if it is pressed directly by a press.
Always press the coupling unit into the coupling case using the SST.

2008 Mazda CX-9 Grand Touring

2008 DRIVELINE/AXLE All Wheel Drive (AWD) - Mazda CX-9

Microsoft

Sunday, November 15, 2009 10:31:22 AM

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© 2005 Mitchell Repair Information Company, LLC.



49 S032 333

Outer diameter: 34.2-40.0 mm {1.35-1.57 in}

Inner diameter: 30.2-32.2 mm {1.19-1.26 in}

Inner depth: 65.2 mm {2.57 in} or more

Fig. 21: Identifying SST
Courtesy of MAZDA MOTORS CORP.

OIL SEAL ASSEMBLY NOTE

1. Apply the specified oil to a new oil seal lip.

2. Install the oil seal to the coupling case using the SST.

Substitution SST



49 W011 102

Outer diameter: 66 mm {2.60 in} or more

Inner diameter: 54-60 mm {2.13-2.36 in}

Inner depth: 17.5 mm {0.69 in} or more

2008 Mazda CX-9 Grand Touring

2008 DRIVELINE/AXLE All Wheel Drive (AWD) - Mazda CX-9

Microsoft

Sunday, November 15, 2009 10:31:22 AM

Page 14

© 2005 Mitchell Repair Information Company, LLC.

Fig. 22: Identifying SST
Courtesy of MAZDA MOTORS CORP.

COMPANION FLANGE ASSEMBLY NOTE

1. Install the coupling case to the SSTs as shown.

2. Install the companion flange.

Fig. 23: Identifying SST
Courtesy of MAZDA MOTORS CORP.

LOCKNUT ASSEMBLY NOTE

1. Secure the companion flange using the SST, and tighten a new locknut.

Tightening torque

167-226 N.m {17.1-23.0 kgf.m, 124-166 ft.lbf}

2008 Mazda CX-9 Grand Touring

2008 DRIVELINE/AXLE All Wheel Drive (AWD) - Mazda CX-9

Microsoft

Sunday, November 15, 2009 10:31:22 AM

Page 15

© 2005 Mitchell Repair Information Company, LLC.