Mazda CX-9 Grand Touring. Manual — part 64

Fig. 172: Identifying Bearing Races Of Planetary Sun Gear
Courtesy of MAZDA MOTORS CORP.

C2 CLUTCH COMPONENT DISASSEMBLY

Components

2008 Mazda CX-9 Grand Touring

2005-08 TRANSMISSION Automatic Transaxle Overhaul (AW6A-EL) - CX-7, CX-9 & Mazda 6

Microsoft

Sunday, November 15, 2009 10:28:16 AM

Page 90

© 2005 Mitchell Repair Information Company, LLC.

2008 Mazda CX-9 Grand Touring

2005-08 TRANSMISSION Automatic Transaxle Overhaul (AW6A-EL) - CX-7, CX-9 & Mazda 6

Microsoft

Sunday, November 15, 2009 10:28:16 AM

Page 91

© 2005 Mitchell Repair Information Company, LLC.

Fig. 173: Identifying C2 Clutch Component Disassembly
Courtesy of MAZDA MOTORS CORP.

Disassembly Procedure

1. Remove the thrust bearing from the intermediate shaft.

Fig. 174: Identifying Thrust Bearing Of Intermediate Shaft
Courtesy of MAZDA MOTORS CORP.

2. Using a flathead screwdriver, remove the snap ring from the intermediate shaft.

Fig. 175: Removing Snap Ring From Intermediate Shaft
Courtesy of MAZDA MOTORS CORP.

3. Remove the retaining plate, drive and driven plates from the intermediate shaft.

NOTE:



If the bearing is difficult to remove, blow air between the bearing and
the intermediate shaft.

NOTE:



Inspect the number of drive and driven plates.

2008 Mazda CX-9 Grand Touring

2005-08 TRANSMISSION Automatic Transaxle Overhaul (AW6A-EL) - CX-7, CX-9 & Mazda 6

Microsoft

Sunday, November 15, 2009 10:28:16 AM

Page 92

© 2005 Mitchell Repair Information Company, LLC.

Fig. 176: Identifying Retaining Plate, Drive And Driven Plates
Courtesy of MAZDA MOTORS CORP.

4. Place the SST on the clutch balancer and compress the return spring with a press.

Fig. 177: Placing SST On Clutch Balancer
Courtesy of MAZDA MOTORS CORP.

5. Remove the snap ring using snap ring pliers.

6. Remove the clutch balancer, return spring and the spring retainer from the intermediate shaft.

CAUTION:



Do not contract the return spring too much.



Do not expand the snap ring too much.

CAUTION:



Do not damage the seal on the clutch balancer.

CAUTION:



Do not damage the seal on the piston.

2008 Mazda CX-9 Grand Touring

2005-08 TRANSMISSION Automatic Transaxle Overhaul (AW6A-EL) - CX-7, CX-9 & Mazda 6

Microsoft

Sunday, November 15, 2009 10:28:16 AM

Page 93

© 2005 Mitchell Repair Information Company, LLC.