Mazda CX-9 Grand Touring. Manual — part 545

Fig. 17: Identifying Steering Gear And Linkage Disassembly Order
Courtesy of MAZDA MOTORS CORP.

TIE-ROD END DISASSEMBLY NOTE

2008 Mazda CX-9 Grand Touring

2008 STEERING Power Steering - Mazda CX-9

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1. Place alignment marks as shown in the figure for proper installation.

Fig. 18: Identifying Tie-rod End Alignment Marks
Courtesy of MAZDA MOTORS CORP.

LOCK WASHER, TIE ROD DISASSEMBLY NOTE

1. Unclamp the washer.

2. Lock the steering rack end against rotation with a wrench and remove the tie rod.

3. Remove the lock washer.

Fig. 19: Removing Tie Rod
Courtesy of MAZDA MOTORS CORP.

HOLDER, OIL SEAL (HOLDER SIDE) DISASSEMBLY NOTE

1. Remove the holder from the gear housing using the SST.

2008 Mazda CX-9 Grand Touring

2008 STEERING Power Steering - Mazda CX-9

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Sunday, November 15, 2009 10:20:34 AM

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© 2005 Mitchell Repair Information Company, LLC.

Fig. 20: Removing Holder From Gear Housing Using SST
Courtesy of MAZDA MOTORS CORP.

2. Remove the oil seal from the holder using the SST and a press.

Fig. 21: Removing Oil Seal From Holder Using SST & Press
Courtesy of MAZDA MOTORS CORP.

ADJUSTING COVER DISASSEMBLY NOTE

1. Install two nuts to the bolt across a flat 24 mm {0.94 in} and tighten them using a wrench.

2. Disassemble the adjusting cover with the bolt and nuts created in Step 1.

Fig. 22: Installing Nuts To Bolt Across Flat

2008 Mazda CX-9 Grand Touring

2008 STEERING Power Steering - Mazda CX-9

Microsoft

Sunday, November 15, 2009 10:20:34 AM

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© 2005 Mitchell Repair Information Company, LLC.

Courtesy of MAZDA MOTORS CORP.

OIL SEAL (GEAR HOUSING SIDE), INNER GUIDE DISASSEMBLY NOTE

1. Set the SSTs as shown.

2. Insert the SSTs from the valve housing side.

3. Remove the oil seal (gear housing side) and inner guide using a press.

Fig. 23: Removing Oil Seal (Gear Housing Side) And Inner Guide Using Press
Courtesy of MAZDA MOTORS CORP.

MOUNTING RUBBER DISASSEMBLY NOTE

1. Press the mounting rubber out from the gear housing using the SSTs and a press.

Substitution SST



49B032 317

Outer diameter: 17.5-23 mm {0.7-0.9 in}

Length: 35 mm {1.4 in} or more



49T028 301

Outer diameter: 39-40 mm {1.54-1.57 in}

Inner diameter: 36-38 mm {1.42-1.49 in}

Length: 35 mm {1.4 in} or more

2008 Mazda CX-9 Grand Touring

2008 STEERING Power Steering - Mazda CX-9

Microsoft

Sunday, November 15, 2009 10:20:34 AM

Page 17

© 2005 Mitchell Repair Information Company, LLC.