Mazda CX-9 Grand Touring. Manual — part 77

58. Measure the stroke between the transaxle case and the mark on the piston rod when applying compressed

air into the oil hole as shown in the figure.

Air pressure 400 kPa {4.1 kgf/cm

2

, 58 psi}

B1 brake piston stroke 5.50 - 6.00 mm {0.217 - 0.236 in}



If not within the specification, select an appropriate piston rod.

Fig. 262: Measuring Stroke Between Transaxle Case And Mark On Piston Rod
Courtesy of MAZDA MOTORS CORP.

PISTON ROD SIZE

Identification mark Length (mm {in})

-

102.80 {4.0473}

1

103.05 {4.0571}

2

103.30 {4.0669}

3

103.55 {4.0768}

4

103.80 {4.0866}

5

104.05 {4.0965}

6

104.30 {4.1063}

7

104.55 {4.1161}

8

104.80 {4.1260}

9

105.05 {4.1358}

10

105.30 {4.1457}

CAUTION:



Do not damage the differential gear lube apply tube.

2008 Mazda CX-9 Grand Touring

2005-08 TRANSMISSION Automatic Transaxle Overhaul (AW6A-EL) - CX-7, CX-9 & Mazda 6

Microsoft

Sunday, November 15, 2009 10:28:17 AM

Page 142

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Fig. 263: Identifying Differential Gear Lube Apply Tube Mark
Courtesy of MAZDA MOTORS CORP.

59. Install the differential gear lube apply tube to the converter housing.

Fig. 264: Identifying Differential Gear Lube Apply Tube
Courtesy of MAZDA MOTORS CORP.

60. Install the magnets to the oil reservoir lock plate.

Fig. 265: Identifying Magnets Of Oil Reservoir Lock Plate
Courtesy of MAZDA MOTORS CORP.

CAUTION:



Do not damage the oil reservoir lock plate.

2008 Mazda CX-9 Grand Touring

2005-08 TRANSMISSION Automatic Transaxle Overhaul (AW6A-EL) - CX-7, CX-9 & Mazda 6

Microsoft

Sunday, November 15, 2009 10:28:17 AM

Page 143

© 2005 Mitchell Repair Information Company, LLC.

61. Install the oil reservoir lock plate and the tube clamp to the converter housing.

Tightening torque 3.9 - 6.9 N.m {40 - 70 kgf.cm, 26 - 60 in.lbf}

Fig. 266: Identifying Oil Reservoir Lock Plate And Tube Clamp Bolt
Courtesy of MAZDA MOTORS CORP.

62. Apply ATF to the new gaskets.

63. Install the gaskets to the transaxle case as shown in the figure.

Fig. 267: Locating Gaskets Of Transaxle Case
Courtesy of MAZDA MOTORS CORP.

64. Apply ATF to the new transaxle case gaskets.

65. Install the transaxle case gaskets to the transaxle case as shown in the figure.

66. Remove any packing material and be careful not to get oil on the contact surface of the transaxle case and

the converter housing.

67. Clean the contact surface of the transaxle case and the converter housing and the bolt holes.

CAUTION:



Verify to install the transaxle case gasket as shown in the
figure.

2008 Mazda CX-9 Grand Touring

2005-08 TRANSMISSION Automatic Transaxle Overhaul (AW6A-EL) - CX-7, CX-9 & Mazda 6

Microsoft

Sunday, November 15, 2009 10:28:17 AM

Page 144

© 2005 Mitchell Repair Information Company, LLC.

Fig. 268: Locating Transaxle Case Gaskets
Courtesy of MAZDA MOTORS CORP.

68. Apply ATF to a O-ring of the oil pump.

69. Apply sealant to the converter housing as shown in the figure.

Fig. 269: Identifying Sealant On Converter Housing
Courtesy of MAZDA MOTORS CORP.

70. Install the converter housing to the transaxle case.

NOTE:



Completely remove sealant and oil with white gasoline or equivalent.

NOTE:



Spread sealant over the contact surface.



Do not apply sealant to the transaxle case.

CAUTION:



Do not damage the O-ring on the oil pump component.



Do not damage the housing oil seal.

NOTE:



Tap all around the contact surface with a plastic hammer during
installation.

2008 Mazda CX-9 Grand Touring

2005-08 TRANSMISSION Automatic Transaxle Overhaul (AW6A-EL) - CX-7, CX-9 & Mazda 6

Microsoft

Sunday, November 15, 2009 10:28:17 AM

Page 145

© 2005 Mitchell Repair Information Company, LLC.