Mazda CX-9 Grand Touring. Manual — part 80

Fig. 285: Identifying Control Valve Body Cover Seal Bolts
Courtesy of MAZDA MOTORS CORP.

92. Inspect the condition of connector pin of the coupler component (foreign material, bent/broken pins) and

O-ring.

Fig. 286: Inspecting Condition Of Connector Pin Of Coupler Component (Foreign Material,
Bent/Broken Pins) And O-Ring
Courtesy of MAZDA MOTORS CORP.

93. Align the transaxle case and the coupler component connector.

2008 Mazda CX-9 Grand Touring

2005-08 TRANSMISSION Automatic Transaxle Overhaul (AW6A-EL) - CX-7, CX-9 & Mazda 6

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Fig. 287: Aligning Transaxle Case And Coupler Component Connector
Courtesy of MAZDA MOTORS CORP.

94. Be sure to match the position of the TCM marking.

Fig. 288: Matching Position Of TCM Marking
Courtesy of MAZDA MOTORS CORP.

95. Verify the correct positioning of the TCM and coupler component.

96. Install the TCM to the transaxle case.

Tightening torque 19.6 - 29.4 N.m {2.0 - 2.9 kgf.m, 14.5 - 21.6 ft.lbf}

CAUTION:



Do not turn more than 60° from the marking.

CAUTION:



Do not repair the threads using a tap or other tools.



Do not damage the transaxle case.



Do not overtighten the stud bolts. (The stud bolts should remain
protruded from the end of the transaxle case more than 47 mm
{1.85 in}.)



If any of the stud bolts is overtightened, the transaxle case may
be damaged (holes in the case may result).

2008 Mazda CX-9 Grand Touring

2005-08 TRANSMISSION Automatic Transaxle Overhaul (AW6A-EL) - CX-7, CX-9 & Mazda 6

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Fig. 289: Identifying TCM
Courtesy of MAZDA MOTORS CORP.

97. Install the double nutted stud bolts to the transaxle case.

98. Remove the double nutted from the stud bolt.

Fig. 290: Identifying Double Nutted Stud Bolts
Courtesy of MAZDA MOTORS CORP.

99. Using the SST and a hammer, tap a new oil seal so that the specified oil seal position is obtained.



If the transaxle case is damaged, the transaxle must be
replaced.

CAUTION:



Do not damage the oil seal.

2008 Mazda CX-9 Grand Touring

2005-08 TRANSMISSION Automatic Transaxle Overhaul (AW6A-EL) - CX-7, CX-9 & Mazda 6

Microsoft

Sunday, November 15, 2009 10:28:18 AM

Page 156

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Transaxle Case Side

Substitution SST



49 H028 202

Outer diameter: 54.5-61 mm {2.15-2.40 in}

Inner diameter: 52 mm {2.05 in} or more

Plate thickness: 2 mm {0.08 in} or more

Fig. 291: Tapping Oil Seal - Transaxle Case Side
Courtesy of MAZDA MOTORS CORP.

Converter Housing Side

Substitution SST



49 F027 009

Outer diameter: 76.8 mm {3.02 in}

Plate thickness: 2 mm {0.08 in} or more



49 L033 101

Outer diameter: 73-76.3 mm {2.88-3.00 in}

Inner diameter: 69 mm {2.72 in} or more

Length: 20 mm {0.79 in} or more

Plate thickness: 2 mm {0.08 in} or more

2008 Mazda CX-9 Grand Touring

2005-08 TRANSMISSION Automatic Transaxle Overhaul (AW6A-EL) - CX-7, CX-9 & Mazda 6

Microsoft

Sunday, November 15, 2009 10:28:18 AM

Page 157

© 2005 Mitchell Repair Information Company, LLC.