Mazda CX-9 Grand Touring. Manual — part 134

Fig. 22: Inspection & Repair Procedure Diagram
Courtesy of MAZDA MOTORS CORP.

Lateral runout inspection

1. To secure the disc plate and the hub, tighten the hub nuts upside down or insert a washer (thickness 10

mm {0.39 in} with an inner diameter more than 12 mm {0.47 in}) between the hub bolt and the hub nut.

2. After tightening all the hub nuts to the same torque, put the dial gauge on the friction surface of disc plate

10 mm {0.39 in} from the disc plate edge.

3. Rotate the disc plate one time and measure the runout.

Front disc plate runout limit 0.05 mm {0.002 in}

Thickness variation inspection

1. Clean the disc plate-to-pad friction surface using a brake cleaner.

NOTE:



The component parts of the SST (49 B017 001 or 49 G019 003) can be
used as a suitable washer.

2008 Mazda CX-9 Grand Touring

2008 BRAKES Conventional Brake System - Mazda CX-9

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2. Measure the points indicated in the illustration using a caliper (micrometer)

3. Subtract the minimum value from the maximum.



If the result is not within specification, machine the disc plate using a lathe.

Thickness variation limit 0.015 mm {0.0005 in}

DISC PLATE THICKNESS INSPECTION

1. Measure the thickness of the disc plate.



If the thickness is not within the specification, replace the disc plate.

Minimum front disc plate thickness 26 mm {1.03 in}

Minimum front disc plate thickness after machining using a brake lathe on-vehicle 26.8 mm
{1.06 in}

DISC PAD THICKNESS INSPECTION

1. Jack up the front of the vehicle and support it with safety stands.

2. Remove the wheels.

3. Verify the remaining thickness of the pads.



Replace the pads as a set: right and left wheels, if either one is at or less than the minimum
thickness.

Minimum front disc pad thickness 2.0 mm {0.08 in}

WARNING:



Do not exceed minimum disc plate thickness.

Fig. 23: Identifying Disc Plate Points
Courtesy of MAZDA MOTORS CORP.

CAUTION:



Excessive runout may result if the disc plate is removed from the
vehicle then machined. Machine the disc plate while installed on the
vehicle.

2008 Mazda CX-9 Grand Touring

2008 BRAKES Conventional Brake System - Mazda CX-9

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Fig. 24: Locating Disc Pad Thickness
Courtesy of MAZDA MOTORS CORP.

FRONT BRAKE (DISC) REMOVAL/INSTALLATION

1. Remove in the order indicated in the table.

2. Install in the reverse order of removal.

3. After installation, add brake fluid, bleed the air, and inspect for fluid leakage. (See AIR BLEEDING.)

4. After installation, depress the brake pedal a few times, rotate the wheel by hand, and verify that the brake

does not drag.

2008 Mazda CX-9 Grand Touring

2008 BRAKES Conventional Brake System - Mazda CX-9

Microsoft

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Fig. 25: Identifying Front Brake Components (Disc) & Torque Specifications
Courtesy of MAZDA MOTORS CORP.

CALIPER INSTALLATION NOTE

1. Push the piston fully inward using the SST.

2. Install the caliper.

Fig. 26: Identifying Wood Plate With SST
Courtesy of MAZDA MOTORS CORP.

2008 Mazda CX-9 Grand Touring

2008 BRAKES Conventional Brake System - Mazda CX-9

Microsoft

Sunday, November 15, 2009 9:48:49 AM

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© 2005 Mitchell Repair Information Company, LLC.