Mazda B2300 Truck (2009 year). Instruction — part 17
engine must warm up to its normal operating temperature. Once started,
do not turn off the engine until the above driving cycle is complete. If
the vehicle is still not ready for I/M testing, the above driving cycle will
have to be repeated.
POWER STEERING FLUID
• 2.3L I4 engine
• 4.0L V6 engine
Check the power steering fluid. Refer to the service maintenance section
for the service interval schedules.
1. Start the engine and let it run until it reaches normal operating
temperature (the engine coolant temperature gauge indicator will be
near the center of the normal area between H and C).
2. While the engine idles, turn the steering wheel left and right several
times.
3. Turn the engine off.
4. Check the fluid level in the reservoir. It should be between the MIN
and MAX lines. Do not add fluid if the level is within this range.
5. If the fluid is low, add fluid in small amounts, until it reaches
between the MIN and MAX lines. Refer to Maintenance product
specifications and capacities in this chapter for the proper fluid
type.
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BRAKE FLUID
The fluid level will drop slowly as
the brakes wear, and will rise when
the brake components are replaced.
Fluid levels between the “MIN” and
“MAX” lines are within the normal
operating range; there is no need to
add fluid. If the fluid levels are
outside of the normal operating
range the performance of the
system could be compromised; seek
service from your authorized dealer
immediately.
CLUTCH FLUID (IF EQUIPPED)
Check the fluid level. Refer to scheduled maintenance for the service
interval schedules.
During normal operation, the fluid level in the clutch reservoir should
remain constant. If the fluid level drops, refill the fluid level to the step
in the reservoir.
Use only a DOT 3 brake fluid designed to meet Mazda specification.
Refer to Maintenance product specifications and capacities in this
chapter.
WARNING:
Carefully read cautionary information on product
label. For MEDICAL EMERGENCY INFORMATION contact a
physician or Poison Control Center immediately. Failure to follow these
instructions may result in personal injury.
1. Clean the reservoir cap before
removal to prevent dirt and
water from entering the
reservoir.
2. Remove cap and rubber
diaphragm from reservoir.
3. Add fluid until the level reaches
the step in the reservoir.
4. Reinstall rubber diaphragm and
cap onto reservoir.
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TRANSMISSION FLUID
Checking automatic transmission fluid
• Refer to scheduled maintenance information for scheduled check
and change intervals.
• Transmission does not consume fluid.
• Check fluid when transmission is not operating properly or if you see
a leak.
• Fluid level must be checked at normal operating temperature, 20 miles
(30 km) of driving.
To check and add fluid:
1. Drive the vehicle 20 miles (30 km) to reach normal operating
temperatures.
2. If driven in hot weather, city traffic, pulling a trailer, allow
transmission to cool for 30 minutes before checking.
3. Engage parking brake, start engine.
4. Put your foot on the brake pedal and move the gearshift lever slowly
through all of the gear ranges.
5. Shift to P (Park) and leave the engine running.
6. Remove the dipstick, wipe clean with a dry lint free rag.
7. Install and fully seat the dipstick into the filler tube.
8. Remove the dipstick and inspect
the fluid level. Level should be
in the cross-hatched area.
9. If necessary, add fluid in 1/2 pint (250ml) increments through the
filler tube until the level is correct at normal operating temperatures.
Refer to the Maintenance product specifications and capacities
section in this chapter for the correct fluid type. The use of any
other non-approved fluid may cause internal transmission damage.
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10. Fluid can be checked at ambient
temperatures between 50–95°F
(10–30°C). DO NOT ADD fluid
until the transmission is at
normal operating temperatures or the transmission will be overfilled.
Low fluid level
Do not drive the vehicle if the fluid
level is at or below the bottom of
the dipstick.
High fluid level
Fluid levels above the safe range
may cause overheating, shift and/or
engagement concerns and internal
transmission damage. If an overfill
condition occurs, excess fluid should
be removed by an authorized dealer.
Checking and adding manual transmission fluid (if equipped)
1. Park the vehicle on a level
surface.
2. Engage the parking brake fully –
put in first gear.
3. Ensure that the vehicle cannot
move.
4. Clean the filler plug.
5. Remove the filler plug and
inspect the fluid level.
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6. Fluid level should be at the
bottom of the opening.
7. Add enough fluid through the
filler opening so that the fluid
level is at the bottom of the
opening.
8. Install and tighten the fill plug
securely.
Use only fluid that meets Mazda specifications. Refer to the
Maintenance product specifications and capacities section in this
chapter.
TRANSFER CASE FLUID (IF EQUIPPED)
1. Park the vehicle on a level
surface.
2. Engage the parking brake fully –
put in first gear.
3. Ensure the vehicle cannot move.
4. Clean the filler plug.
5. Remove the filler plug and
inspect the fluid level.
6. Fluid level should be at the
bottom of the opening.
7. Add enough fluid through the
filler opening so that the fluid
level is at the bottom of the
opening.
8. Install and tighten the fill plug
securely.
Use only fluid that meets Mazda specifications. Refer to the
Maintenance product specifications and capacities section in this
chapter.
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DRIVELINE UNIVERSAL JOINT AND SLIP YOKE
Your vehicle may be equipped with universal joints that require
lubrication. If the original universal joints are replaced with universal
joints equipped with grease fittings, lubrication will also be necessary.
CHECKING AND ADDING REAR DIFFERENTIAL FLUID
1. Park the vehicle on a level
surface.
2. Engage the parking brake fully –
put in first gear.
3. Ensure the vehicle cannot move.
4. Clean the filler plug.
5. Remove the filler plug and
inspect the fluid level.
6. Fluid level should be at the
bottom of the opening.
7. Add enough fluid through the
filler opening so that the fluid
level is at the bottom of the
opening.
8. Install and tighten the fill plug
securely.
Use only fluid that meets Mazda specifications. Refer to the
Maintenance product specifications and capacities section in this
chapter.
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AIR FILTER
Refer to scheduled maintenance for the appropriate intervals for
changing the air filter element.
When changing the air filter element, only use a genuine Mazda air filter
element.
WARNING:
To reduce the risk of vehicle damage and/or
personal burn injuries do not start your engine with the air
cleaner removed and do not remove it while the engine is running.
Note:
Failure to use the correct air filter element may result in severe
engine damage. The customer warranty may be void for any damage to
the engine if the correct air filter element is not used.
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MAINTENANCE
PRODUCT
SPECIFICATIONS
AND
CAPACITIES
Item
Application
Mazda
part
name
or
equivalent
Capacity
Brake
fluid
and
clutch
fluid
(if
equipped)
All
High
Performance
DOT
3
Motor
V
ehicle
Brake
Fluid
Between
MIN
and
MAX
on
reservoir
1
Door
weather
strips
All
Silicone
Lubricant
—
Hinges,
door
checks,
latches,
striker
plates,
fuel
filler
door
hinge
and
seat
tracks
All
Multi-Purpose
Grease
—
T
ransmission
/steering/parking
brake
linkages
and
pivots,
brake
and
clutch
pedal
shaft
All
Premium
Long-Life
Grease
—
Engine
coolant
2.3L
I4
engine
with
manual
transmission
Premium
Engine
Coolant
2
10.5
quarts
(10.0L)
2.3L
I4
engine
with
automatic
transmission
10.2
quarts
(9.7L)
4.0L
V6
engine
with
manual
transmission
13.7
quarts
(13.0L)
4.0L
V6
engine
with
automatic
transmission
13.2
quarts
(12.5L)
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Item
Application
Mazda
part
name
or
equivalent
Capacity
Engine
oil
2.3L
I4
engine
SAE
5W
-20
Motor
Oil
4
.0
quarts
(3.8L)
4.0L
V6
engine
SAE
5W
-30
Motor
Oil
5.0
quarts
(4.7L)
Power
steering
fluid
All
MERCON
威
VA
T
F
Fill
between
MAX
/
MIN
line
on
reservoir
T
ransfer
case
fluid
(4X4)
4x4
V
ehicles
T
ransfer
Case
Fluid
1.25
quarts
(1.2L)
Manual
transmission
fluid
5-speed
manual
MERCON
威
V
A
TF
2.8
quarts
(2.65L)
3
Automatic
transmission
fluid
(5R44E
and
5R55E)
4x2
vehicles
with
2.3L
I4
engine
MERCON
威
VA
T
F
4
9.9
quarts
(9.4L)
5
4x2
vehicles
with
4.0L
engines
10.0
quarts
(9.5L)
5
4x4
vehicles
with
4.0L
engines
10.3
quarts
(9.8L)
5
Front
axle
fluid
(4X4)
4x4
V
ehicles
SAE
80W
-90
Premium
Rear
Axle
Lubricant
3.6
pints
(1.7L)
Rear
axle
fluid
All
SAE
80W
-90
Premium
Rear
Axle
Lubricant
5.0-5.3
pints
(2.4-2.5L)
6
W
indshield
washer
fluid
All
Ultra-clear
W
indshield
W
asher
Concentrate
2.75
quarts
(2.6L)
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Item
Application
Mazda
part
name
or
equivalent
Capacity
Fuel
tank
Regular
cab
(Short
wheel
base)
—
17
gallons
(64.4L)
Cab
Plus
4
—
19.5
gallons
(73.8L)
1
Brake
fluid
will
drop
slowly
as
the
brakes
wear
and
will
rise
when
brake
components
are
replaced.
Fluid
levels
below
the
MAX
line
that
do
not
trigger
the
brake
warning
light
are
within
the
normal
operating
range,
there
is
no
need
to
add
fluid.
If
the
levels
are
outside
the
normal
operating
range,
the
performance
of
your
brake
system
could
be
compromised,
seek
service
from
your
authorized
dealer
immediately
.
2
Add
the
coolant
type
originally
equipped
in
your
vehicle.
Do
not
mix
different
colors
or
types
of
coolant.
Do
not
use
Mazda
Extended
Life
Engine
Coolant
(orange
in
color).
Refer
to
Adding
engine
coolant,
in
this
chapter
.
3
Service
refill
capacity
is
determined
by
filling
the
transmission
to
the
bottom
of
the
filler
hole
with
the
vehicle
on
a
level
surface.
4
Automatic
transmissions
that
require
MERCON
威
V
should
only
use
MERCON
威
V
fluid
or
fluid
that
is
specified
dual
usage
MERCON
威
/MERCON
威
V
.
Refer
to
scheduled
maintenance
to
determine
the
correct
service
interval.
Use
of
any
fluid
other
than
the
recommended
fluid
may
cause
transmission
damage.
5
Indicates
only
approximate
dry-fill
capacity
.
Some
applications
may
vary
based
on
cooler
size
and
if
equipped
with
an
in-tank
cooler
.
The
amount
of
transmission
fluid
and
fluid
level
should
be
set
by
the
indication
on
the
dipstick’
s
normal
operating
range.
6
T
raction-Lok
axles
use
4.75–5.0
pints
(2.2–2.4L)
of
rear
axle
lubricant.
Add
4
oz.
(118
ml)
of
Additive
Friction
Modifier
meeting
Mazda
specifications
for
complete
refill
of
T
raction-Lok
axles.
Service
refill
capacities
are
determined
by
filling
the
rear
axle
1/4
inch
to
9/16
inch
(6
mm
to
14
mm)
below
the
bottom
of
the
filler
hole.
If
submerged
in
water
,
the
rear
axle
lubricant
should
be
changed.
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ENGINE SPECIFICATIONS
Engine
2.3L I4 engine
4.0L V6 engine
Cubic inches
138
245
Required fuel
87 octane
87 octane
Firing order
1-3-4-2
1-4-2-5-3-6
Spark plug gap
0.049–0.053 inch
(1.25–1.35mm)
0.052–0.056 inch
(1.32–1.42mm)
Ignition system
EDIS
EDIS
Compression ratio
9.7:1
9.7:1
Engine drivebelt routing
• 2.3L I4 Engine without A/C (with A/C similar)
• 4.0L V6 Engine
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IDENTIFYING YOUR VEHICLE
Safety Compliance Certification Label
The National Highway Traffic Safety
Administration Regulations require
that a Safety Compliance
Certification Label be affixed to a
vehicle and prescribe where the
Safety Compliance Certification
Label may be located. The Safety
Compliance Certification Label is
located on the structure (B-Pillar)
by the trailing edge of the driver’s
door or the edge of the driver’s
door.
Vehicle identification number (VIN)
The vehicle identification number is
located on the driver side
instrument panel.
Please note that in the graphic,
XXXX is representative of your
vehicle identification number.
XXXXXXXXXXXXXXXXX
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The Vehicle Identification Number (VIN) contains the following
information:
1. World manufacturer identifier
2. Brake system / Gross Vehicle
Weight Rating (GVWR) /
Restraint System
3. Vehicle line, series, body type
4. Engine type
5. Check digit
6. Model year
7. Assembly plant
8. Production sequence number
TRANSMISSION CODE DESIGNATIONS
You can find a transmission code on
the Safety Compliance Certification
Label . The following table tells you
which transmission each code
represents.
Description
Code
Five-speed automatic (5R44E/5R55E)
D
Five-speed manual (HD)
J
Five-speed manual (R1)
R
MFD. BY FORD MOTOR CO. IN U.S.A.
EXT PNT:
XX
RC: XX
DSO:
WB BRK INT TR TP/PS R AXLE TR SPR XXXXX
XXX X XX X XX X XX XXX
XXXXXXXXXXXXX XXX XXXX-XXXXXXX-XX
THIS VEHICLE CONFORMS TO ALL APPLICABLE FEDERAL MOTOR
VEHICLE SAFETY AND THEFT PREVENTION STANDARDS IN
EFFECT ON THE DATE OF MANUFACTURE SHOWN ABOVE.
VIN:
XXXXXXXXXXXXXXXXX
XXXXX
TYPE: XXX
XXXXX
DATE: XX/XX GVWR:XXXXXLB/ XXXXXKG
FRONT GAWR: XXXXL
REAR GAWR: XXXXLB
AT XXX kPa/XX
PSI COLD
AT XXX kPa/XX PSI
COLD
XXXXKG
WITH
XXXX/XXXXXXX
TIRES
XXXX.XX
RIMS
XXXXKG
WITH
XXXX/XXXXXXX
TIRES
XXXX.XX
RIMS
FOR MAZDA MOTOR CORPORATION
2009 B-Series (mbs)
Owners Guide, 1st Printing
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Maintenance and Specifications
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