Mazda Protege 5. Manual — part 241
CLUTCH
05–10–3
05–10
GENERAL PROCEDURES
A3U051016003W02
Clutch Pipe Removal/Installation Note
•
When any clutch pipe has been disconnected anytime during the procedure, add brake fluid, bleed the air, and
inspect for leakage after the procedure has been completed.
•
When removing the clutch pipe, remove it using the SST (49 0259 770B). When installing the clutch pipe,
change the clutch pipe tightening torque to allow for use of a torque wrench-SST (49 0259 770B) combination,
and then tighten the clutch pipe using the SST (49 0259 770B). (See 00–00–15 Torque Formulas.)
End Of Sie
CLUTCH FLUID INSPECTION
A3U051016010W01
Note
•
A common reservoir is used for the clutch
and brake system fluid.
•
The fluid in the reservoir must be maintained
between the MIN/MAX level during
replacement.
End Of Sie
CLUTCH FLUID REPLACEMENT/AIR BLEEDING
A3U051016010W02
1. Remove the splash shield.
Caution
••••
Clutch fluid will damage painted surfaces. Be sure to use a container or rags to collect it. If fluid
does get on a painted surface, wipe it off immediately with a rag.
Note
•
Do not mix different brands of fluid.
•
Do not reuse the clutch fluid that was drained.
2. Draw the fluid from the reservoir with a suction pump.
3. Remove the bleeder cap from the clutch release cylinder and attach a vinyl hose to the bleeder plug.
4. Place the other end of the vinyl hose in a clear container.
5. Slowly pump the clutch pedal several times.
6. With the clutch pedal depressed, loosen the
bleeder screw using the SST to let the fluid
escape. Close the bleeder screw using the SST.
7. Repeat Steps 5 and 6 until only clean fluid is
seen.
8. Tighten the bleeder screw.
Tightening torque
5.9—8.8 N·m {60—90 kgf·cm, 53—78 in·lbf}
9. Add fluid to the MAX mark.
10. Install the splash shield.
11. Verify the correct clutch operation.
End Of Sie
CLUTCH PEDAL INSPECTION
A3U051041030W01
Clutch Pedal Height Inspection
1. Measure the distance from the upper surface of the pedal pad to the set plate.
•
If not as specified, adjust the clutch pedal height.
Pedal height
210—215 mm {8.27—8.46 in} [from set plate]
U3U51001
U5U51002
1712-1U-01G(05-10).fm 3 ページ 2001年6月29日 金曜日 午前10時9分
CLUTCH
05–10–4
Clutch Pedal Free Play Inspection
1. Depress the clutch pedal by hand until clutch
resistance is felt, and measure the pedal free
play.
•
If not as specified, adjust the clutch pedal free
play.
Free play
0.7—3.5 mm {0.03—0.13 in}
Total free play
5.6—15.0 mm {0.23—0.59 in}
End Of Sie
CLUTCH PEDAL ADJUSTMENT
A3U051041030W02
Clutch Pedal Height Adjustment
1. Adjust the pedal height by turning locknut A and adjustment bolt B.
Pedal height
210—215 mm {8.27—8.46 in} [from set plate]
Clutch Pedal Free Play Adjustment
1. Adjust the pedal free play by turning locknut C and adjusting push rod D.
Pedal free play
0.7—3.5 mm {0.03—0.13 in}
Clutch Pedal Disengagement Stroke
1. Measure the clutch pedal disengagement stroke.
•
If the clutch pedal disengagement stroke is
not within the specification, adjust the pedal
height and pedal free play, and verify the
pedal stroke.
Clutch pedal disengagement stroke
45—55 mm {1.8—2.1 in} (reference value)
Pedal stroke
130—140 mm {5.12—5.51 in} (reference
value)
End Of Sie
X3U510WA0
Y3U510WA0
1712-1U-01G(05-10).fm 4 ページ 2001年6月29日 金曜日 午前10時9分
CLUTCH
05–10–5
05–10
CLUTCH PEDAL REMOVAL/INSTALLATION
A3U051041030W03
1. Disconnect the negative battery cable.
2. Remove in the order indicated in the table.
3. Install in the reverse order of removal.
4. After installation, adjust the clutch pedal. (See 05–10–4 CLUTCH PEDAL ADJUSTMENT.)
.
End Of Sie
X3U510WA2
1
Clutch switch connector
2
Clutch switch
3
Nut
4
Clip
5
Pin
6
Bushing
7
Locknut
8
Push rod
9
Fork end
10
Nut
11
Clutch cut switch
12
Band
13
Pedal pad
14
Clutch pedal
1712-1U-01G(05-10).fm 5 ページ 2001年6月29日 金曜日 午前10時9分
CLUTCH
05–10–6
CLUTCH MASTER CYLINDER REMOVAL/INSTALLATION
A3U051041990W01
1. Remove the battery and battery cover.
Caution
••••
Clutch fluid will damage painted surfaces. Be sure to use a container or rags to collect it. If fluid
does get on a painted surface, wipe it off immediately with a rag.
2. Remove in the order indicated in the table.
3. Install in the reverse order of removal.
.
End Of Sie
X3U510WA3
1
Clip
2
Clutch pipe
3
Nut
4
Clutch master cylinder
5
Gasket
1712-1U-01G(05-10).fm 6 ページ 2001年6月29日 金曜日 午前10時9分
Нет комментариевНе стесняйтесь поделиться с нами вашим ценным мнением.
Текст