Mazda Protege 5. Manual — part 87
SYMPTOM TROUBLESHOOTING [ENGINE CONTROL SYSTEM (ZM)]
01–03A–1
01–03A
01–03A SYMPTOM TROUBLESHOOTING [ENGINE
CONTROL SYSTEM (ZM)]
CONTROL SYSTEM DEVICE AND
RELATIONSHIP CHART [ZM] . . . . . . . 01–03A–2
Engine Control System . . . . . . . . . . . . 01–03A–2
FOREWORD [ZM] . . . . . . . . . . . . . . . . . . 01–03A–4
INTERMITTENT CONCERN
TROUBLESHOOTING [ZM] . . . . . . . . . 01–03A–4
Vibration Method . . . . . . . . . . . . . . . . . 01–03A–4
Water Sprinkling Method . . . . . . . . . . . 01–03A–6
SYMPTOM DIAGNOSTIC INDEX [ZM]. . 01–03A–7
SYMPTOM QUICK DIAGNOSIS
CHART [ZM] . . . . . . . . . . . . . . . . . . . . . 01–03A–9
NO.1 MELTING OF MAIN OR OTHER
FUSES [ZM] . . . . . . . . . . . . . . . . . . . . . 01–03A–13
NO.2 MIL ILLUMINATES [ZM] . . . . . . . . 01–03A–14
NO.3 WILL NOT CRANK [ZM] . . . . . . . . 01–03A–14
NO.4 HARD TO START/LONG
CRANK/ERRATIC START/ERRATIC
CRANK [ZM] . . . . . . . . . . . . . . . . . . . . . 01–03A–15
NO.5 ENGINE STALLS-AFTER
START/AT IDLE [ZM] . . . . . . . . . . . . . . 01–03A–18
NO.6 CRANKS NORMALLY BUT
WILL NOT START [ZM] . . . . . . . . . . . . 01–03A–21
NO.7 SLOW RETURN TO IDLE [ZM] . . . 01–03A–24
NO.8 ENGINE RUNS
ROUGH/ROLLING IDLE [ZM]. . . . . . . . 01–03A–25
NO.9 FAST IDLE/RUNS ON [ZM] . . . . . . 01–03A–27
NO.10 LOW IDLE/STALLS DURING
DECELERATION [ZM] . . . . . . . . . . . . . 01–03A–28
NO.11 ENGINE STALLS/QUITS,
ENGINE RUNS ROUGH, MISSES,
BUCK/JERK, HESITATION/STUMBLE,
SURGES [ZM] . . . . . . . . . . . . . . . . . . . . 01–03A–29
NO.12 LACK/LOSS OF POWER-
ACCELERATION/CRUISE [ZM] . . . . . . 01–03A–32
NO.13 KNOCKING/PINGING-
ACCELERATION/CRUISE [ZM] . . . . . . 01–03A–34
NO.14 POOR FUEL ECONOMY [ZM]. . . 01–03A–35
NO.15 EMISSION COMPLIANCE [ZM] . 01–03A–37
NO.16 HIGH OIL
CONSUMPTION/LEAKAGE [ZM] . . . . . 01–03A–38
NO.17 COOLING SYSTEM
CONCERNS-OVERHEATING [ZM] . . . 01–03A–39
NO.18 COOLING SYSTEM
CONCERNS-RUNS COLD [ZM] . . . . . . 01–03A–40
NO.19 EXHAUST SMOKE [ZM] . . . . . . . . 01–03A–41
NO.20 FUEL ODOR
(IN ENGINE COMPARTMENT) [ZM] . . . 01–03A–43
NO.21 ENGINE NOISE [ZM] . . . . . . . . . . 01–03A–44
NO.22 VIBRATION CONCERNS
(ENGINE) [ZM] . . . . . . . . . . . . . . . . . . . . 01–03A–45
NO.23 A/C DOES NOT WORK
SUFFICIENTLY [ZM] . . . . . . . . . . . . . . . 01–03A–45
NO.24 A/C IS ALWAYS
ON/A/C COMPRESSOR RUNS
CONTINUOUSLY [ZM] . . . . . . . . . . . . . . 01–03A–46
NO.25 A/C DOES NOT CUT OFF
UNDER WIDE OPEN THROTTLE
CONDITIONS [ZM] . . . . . . . . . . . . . . . . . 01–03A–47
NO.26 EXHAUST SULPHUR
SMELL [ZM] . . . . . . . . . . . . . . . . . . . . . . 01–03A–47
NO.27 FUEL REFILL
CONCERNS [ZM] . . . . . . . . . . . . . . . . . . 01–03A–48
NO.28 FUEL FILLING SHUT OFF
ISSUES [ZM] . . . . . . . . . . . . . . . . . . . . . 01–03A–49
NO.29 INTERMITTENT
CONCERNS [ZM] . . . . . . . . . . . . . . . . . . 01–03A–49
NO.30 CONSTANT VOLTAGE [ZM] . . . . 01–03A–50
NO.31 SPARK PLUG
CONDITION [ZM] . . . . . . . . . . . . . . . . . . 01–03A–52
ENGINE CONTROL SYSTEM OPERATION
INSPECTION [ZM] . . . . . . . . . . . . . . . . . 01–03A–55
Evaporative System Leak Inspection
Using Leak Tester . . . . . . . . . . . . . . . . 01–03A–55
Evaporative System Leak Inspection
Using Vacuum Pump . . . . . . . . . . . . . 01–03A–56
Main Relay Operation Inspection . . . . . 01–03A–56
Intake Manifold Vacuum Inspection . . . 01–03A–57
Idle Air Control (IAC) Inspection . . . . . . 01–03A–57
Variable Tumble Control System
(VTCS) Inspection. . . . . . . . . . . . . . . . 01–03A–58
Pressure Regulator Control Inspection . 01–03A–59
Fuel Injector Operation Inspection . . . . 01–03A–60
Spark Test . . . . . . . . . . . . . . . . . . . . . . . 01–03A–60
End of Toc
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SYMPTOM TROUBLESHOOTING [ENGINE CONTROL SYSTEM (ZM)]
01–03A–2
CONTROL SYSTEM DEVICE AND RELATIONSHIP CHART [ZM]
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Engine Control System
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SYMPTOM TROUBLESHOOTING [ENGINE CONTROL SYSTEM (ZM)]
01–03A–3
01–03A
Monitoring System
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SYMPTOM TROUBLESHOOTING [ENGINE CONTROL SYSTEM (ZM)]
01–03A–4
FOREWORD [ZM]
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•
When the customer reports a vehicle malfunction, check the malfunction indicator light (MIL) and diagnostic
trouble code (DTC), then diagnose the malfunction according to following flowchart.
— If the DTC exists, diagnose the applicable DTC inspection. (See 01–02A–15 DTC TABLE [ZM].)
— If the DTC does not exist and the MIL does not illuminate or flash, diagnose the applicable symptom
troubleshooting. (See 01–03A–7 SYMPTOM DIAGNOSTIC INDEX [ZM].)
*
: Malfunction Indicator Light (MIL), Generator Warning Light, Security Light
End Of Sie
INTERMITTENT CONCERN TROUBLESHOOTING [ZM]
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Vibration Method
•
If malfunction occurs or becomes worse while driving on a rough road or when engine is vibrating, perform the
steps below.
Note
•
There are several reasons vehicle or engine vibration could cause an electrical malfunction. Some of the
things to check for are:
— Connectors not fully seated.
— Wire harnesses not having full play.
— Wires laying across brackets or moving parts.
— Wires routed too close to hot parts.
•
An improperly routed, improperly clamped, or loose harness can cause wiring to become pinched
between parts.
•
The connector joints, points of vibration, and places where wire harnesses pass through the firewall, body
panels, etc. are the major areas to be checked.
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