Mazda Protege 5. Manual — part 1

00

GENERAL INFORMATION

00–00–1

SECTION

00–00

Toc of SCT

GENERAL INFORMATION . . . . 00-00

Toc of SCT

00–00

GENERAL INFORMATION

HOW TO USE THIS MANUAL . . . . . . . . . 00–00–1

Range of Topics . . . . . . . . . . . . . . . . . . 00–00–1
Service Procedure. . . . . . . . . . . . . . . . . 00–00–2
Symbols . . . . . . . . . . . . . . . . . . . . . . . . 00–00–3
Advisory Messages . . . . . . . . . . . . . . . . 00–00–4
Troubleshooting Procedure. . . . . . . . . . 00–00–5
Procedures for Use . . . . . . . . . . . . . . . . 00–00–6

UNITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00–00–11

Conversion to SI Units (Système International

d'Unités) . . . . . . . . . . . . . . . . . . . . . . . 00–00–11

Rounding Off . . . . . . . . . . . . . . . . . . . . . 00–00–11
Upper and Lower Limits . . . . . . . . . . . . 00–00–11

FUNDAMENTAL PROCEDURES . . . . . . 00–00–11

Protection of the Vehicle . . . . . . . . . . . . 00–00–11
Preparation of Tools and Measuring

Equipment . . . . . . . . . . . . . . . . . . . . . . 00–00–12

Special Service Tools . . . . . . . . . . . . . . 00–00–12
Oil Leakage Inspection . . . . . . . . . . . . . 00–00–12
Disconnection of the Negative Battery

Cable. . . . . . . . . . . . . . . . . . . . . . . . . . 00–00–13

Removal of Parts. . . . . . . . . . . . . . . . . . 00–00–13
Disassembly . . . . . . . . . . . . . . . . . . . . . 00–00–13
Inspection During Removal,

Disassembly . . . . . . . . . . . . . . . . . . . . 00–00–13

Arrangement of Parts . . . . . . . . . . . . . . 00–00–14
Cleaning of Parts. . . . . . . . . . . . . . . . . . 00–00–14
Reassembly . . . . . . . . . . . . . . . . . . . . . 00–00–14
Adjustment . . . . . . . . . . . . . . . . . . . . . . 00–00–15
Rubber Parts and Tubing . . . . . . . . . . . 00–00–15
Hose Clamps. . . . . . . . . . . . . . . . . . . . . 00–00–15
Torque Formulas. . . . . . . . . . . . . . . . . . 00–00–15
Vise . . . . . . . . . . . . . . . . . . . . . . . . . . . . 00–00–16

Dynamometer. . . . . . . . . . . . . . . . . . . . 00–00–16

INSTALLATION OF RADIO SYSTEM. . . 00–00–16
ELECTRICAL SYSTEM. . . . . . . . . . . . . . 00–00–16

Electrical Parts . . . . . . . . . . . . . . . . . . . 00–00–16
Wiring Harness. . . . . . . . . . . . . . . . . . . 00–00–17
Connectors . . . . . . . . . . . . . . . . . . . . . . 00–00–17
Terminals . . . . . . . . . . . . . . . . . . . . . . . 00–00–18
Sensors, Switches, and Relays . . . . . . 00–00–19
Wiring Harness. . . . . . . . . . . . . . . . . . . 00–00–19
Fuse . . . . . . . . . . . . . . . . . . . . . . . . . . . 00–00–19
Electrical Troubleshooting Tools . . . . . 00–00–20
Precautions Before Welding . . . . . . . . 00–00–20

JACKING POSITIONS. . . . . . . . . . . . . . . 00–00–21

Front . . . . . . . . . . . . . . . . . . . . . . . . . . . 00–00–21
Rear . . . . . . . . . . . . . . . . . . . . . . . . . . 00–00–21

VEHICLE LIFT (2 SUPPORTS) AND SAFETY

STAND (RIGID RACK) POSITION . . . . 00–00–22

Vehicle Lift Positions . . . . . . . . . . . . . . 00–00–22
Safety Stand Positions . . . . . . . . . . . . . 00–00–22

TOWING. . . . . . . . . . . . . . . . . . . . . . . . . . 00–00–22

Tiedown Hooks . . . . . . . . . . . . . . . . . . 00–00–23

IDENTIFICATION NUMBER LOCATIONS00–00–24

Vehicle Identification Number (VIN) . . . 00–00–24
Chassis Number. . . . . . . . . . . . . . . . . . 00–00–24
Engine Identification Number . . . . . . . . 00–00–24

SAE STANDARDS . . . . . . . . . . . . . . . . . 00–00–25
ABBREVIATIONS . . . . . . . . . . . . . . . . . . 00–00–26
PRE-DELIVERY INSPECTION . . . . . . . . 00–00–27

Pre-Delivery Inspection Table . . . . . . . 00–00–27

SCHEDULED MAINTENANCE . . . . . . . . 00–00–29

Scheduled Maintenance Table . . . . . . 00–00–29

End of Toc

HOW TO USE THIS MANUAL

A3U000000001W01

Range of Topics

•

This manual contains procedures for performing all required service operations. The procedures are divided
into the following five basic operations:
— Removal/Installation
— Disassembly/Assembly
— Replacement
— Inspection
— Adjustment

•

Simple operations which can be performed easily just by looking at the vehicle (i.e., removal/installation of
parts, jacking, vehicle lifting, cleaning of parts, and visual inspection) have been omitted.

GENERAL INFORMATION

00–00–2

Service Procedure
Inspection, adjustment

•

Inspection and adjustment procedures are
divided into steps. Important points regarding the
location and contents of the procedures are
explained in detail and shown in the illustrations.

ZLU0000W208

GENERAL INFORMATION

00–00–3

00–00

Repair procedure

1. Most repair operations begin with an overview illustration. It identifies the components, shows how the parts fit

together, and describes visual part inspection. However, only removal/installation procedures that need to be
performed methodically have written instructions.

2. Expendable parts, tightening torques, and symbols for oil, grease, and sealant are shown in the overview

illustration. In addition, symbols indicating parts requiring the use of special service tools or equivalent are also
shown.

3. Procedure steps are numbered and the part that is the main point of that procedure is shown in the illustration

with the corresponding number. Occasionally, there are important points or additional information concerning a
procedure. Refer to this information when servicing the related part.

Symbols

•

There are eight symbols indicating oil, grease, fluids, sealant, ane the use of SST or equivalent. use. These
symbols show application points or use of these materials during service.

YLU000WA0

Symbol

Meaning

Kind

Apply oil

New appropriate
engine oil or gear
oil

GENERAL INFORMATION

00–00–4

Advisory Messages

•

You'll find several Warnings, Cautions, Notes, Specifications and Upper and Lower Limits in this manual.

Warning

•

A Warning indicates a situation in which serious injury or death could result if the warning is ignored.

Caution

•

A Caution indicates a situation in which damage to the vehicle or parts could result if the caution is ignored.

Note

•

A Note provides added information that will help you to complete a particular procedure.

Specification

•

The values indicate the allowable range when performing inspections or adjustments.

Upper and lower limits

•

The values indicate the upper and lower limits that must not be exceeded when performing inspections or
adjustments.

Apply brake fluid

New appropriate
brake fluid

Apply automatic
transaxle/
transmission fluid

New appropriate
automatic
transaxle/
transmission fluid

Apply grease

Appropriate
grease

Apply sealant

Appropriate
sealant

Apply petroleum
jelly

Appropriate
petroleum jelly

Replace part

O-ring, gasket,
etc.

Use SST or
equivalent

Appropriate tools

Symbol

Meaning

Kind