Mazda Protege 5. Manual — part 355

TECHNICAL DATA

09–50–1

09–50

09–50

TECHNICAL DATA

BODY & ACCESSORIES

TECHNICAL DATA . . . . . . . . . . . . . . . . 09–50–1

End of Toc

BODY & ACCESSORIES TECHNICAL DATA

A3U095001047W01

End Of Sie

Item

Specifications (W)

××××

number

LIGHTING SYSTEMS

Exterior lights

Headlight

4SD

60/55

×

2

5HB

High-beam

60

×

2

Low-beam

55

×

2

Front turn light/parking light

27/8

×

2

Front side marker light

5

×

2

Front fog light

55

×

2

Brake light/taillight

21/5

×

2

Rear turn light

21

×

2

Tailllight (4SD)

3.8

×

2

Back-up light

21

×

2

Rear side marker light (4SD)

3.8

×

2

License plate light

5

×

2

High-mount brake
light

In-vehicle type

21

×

1

Rear spoiler type

5.8

×

1

Interior lights

Interior light

Front

8

×

1

Rear

10

×

1

Map light

5

×

2

Interior and map light

Interior 8

×

1, Map 5

×

2

Trunk compartment light (4SD)

5

×

1

Cargo compartment light (5HB)

5

×

1

Instrument cluster illumination

3.4

×

2, 1.4

×

2

INSTRUMENTATION/DRIVER INFO.

Warning and indicator
lights

MIL

1.4

×

1

Air bag system warning light

1.4

×

1

Seat belt warning light

1.4

×

1

Oil pressure warning light

1.4

×

1

Brake system warning light

1.4

×

1

ABS warning light

1.4

×

1

High beam indicator light

1.4

×

1

Turn indicator light

1.4

×

2

O/D OFF indicator light

1.4

×

1

Cruise set indicator light

1.4

×

1

Washer fluid-level warning light

1.4

×

1

1712-1U-01G(09-50).fm 1 ページ ２００１年６月２９日 金曜日 午前１０時４０分

SERVICE TOOLS

09–60–1

09–60

09–60

SERVICE TOOLS

BODY & ACCESSORIES SST . . . . . . . . 09–60–1

End of Toc

BODY & ACCESSORIES SST

A3U096001047W01

End Of Sie

49 0305 870A
Window tool set

49 0839 285
Fuel and
thermometer
checker (OLD)

49 N088 0A0
Fuel and
thermometer
checker (NEW)

49 UN01 050
Removing tool

—

—

1712-1U-01G(09-60).fm 1 ページ ２００１年６月２９日 金曜日 午前１０時４０分

AI–1

AI

ALPHABETICAL INDEX

SECTION

AI

A/C AMPLIFIER INSPECTION . . . . . . . . . . . . . . . . 07-40-13
A/C COMPRESSOR

REMOVAL/INSTALLATION . . . . . . . . . . . . . . . . . 07-11-11

ABBREVIATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . 00-00-26
ABS HYDRAULIC UNIT (HU)/CONTROL MODULE (CM)

INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 04-13-6

ABS HYDRAULIC UNIT (HU)/CONTROL MODULE (CM)

REMOVAL/INSTALLATION . . . . . . . . . . . . . . . . . . 04-13-5

ABS HYDRAULIC UNIT (HU)/CONTROL MODULE (CM)

SYSTEM INSPECTION . . . . . . . . . . . . . . . . . . . . . 04-13-3

ABS LOCATION INDEX . . . . . . . . . . . . . . . . . . . . . . 04-13-1
ABS ON-BOARD DIAGNOSTIC . . . . . . . . . . . . . . . . 04-02-3
ABS SYSTEM DIAGRAM . . . . . . .04-02-2, 04-03-2, 04-13-2
ABS WHEEL-SPEED SENSOR (FRONT)

REMOVAL/INSTALLATION . . . . . . . . . . . . . . . . . . 04-13-9

ABS WHEEL-SPEED SENSOR (FRONT/REAR)

INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 04-13-9

ABS WHEEL-SPEED SENSOR (REAR)

REMOVAL/INSTALLATION . . . . . . . . . . . . . . . . . 04-13-10

ACCELERATOR CABLE ADJUSTMENT [FS] . . . 01-13B-17
ACCELERATOR CABLE INSPECTION [FS] . . . . 01-13B-17
ACCELERATOR CABLE INSPECTION/ADJUSTMENT

[ZM] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 01-13A-13

ACCELERATOR CABLE REMOVAL/INSTALLATION

[FS] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 01-13B-16

ACCELERATOR CABLE REMOVAL/INSTALLATION

[ZM] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 01-13A-12

ACTUATOR CABLE INSTALLATION. . . . . . . . . . . . 01-20-5
ACTUATOR CABLE REMOVAL. . . . . . . . . . . . . . . . 01-20-5
AFTER REPAIR PROCEDURE

[AUTOMATIC TRANSAXLE] . . . . . . . . . . . . . . . . . 05-02-6

AFTER REPAIR PROCEDURE [FS] . . . . . . . . . . . 01-02B-9
AFTER REPAIR PROCEDURE [FUEL SYSTEM] . . 01-14-5
AFTER REPAIR PROCEDURE [ZM] . . . . . . . . . . 01-02A-10
AIR BAG MODULE AND PRE-TENSIONER

SEAT BELT DEPLOYMENT AUTHORIZATION
PROCEDURES . . . . . . . . . . . . . . . . . . . . . . . . . . 08-10-13

AIR BAG MODULE AND PRE-TENSIONER SEAT BELT

DEPLOYMENT PROCEDURES . . . . . . . . . . . . . 08-10-13

AIR BAG MODULE AND PRE-TENSIONER SEAT BELT

DISPOSAL PROCEDURES . . . . . . . . . . . . . . . . . 08-10-23

AIR BAG SYSTEM LOCATION INDEX . . . . . . . . . . 08-10-2
AIR BAG SYSTEM SERVICE WARNINGS . . . . . . . 08-10-3
AIR BAG SYSTEM TROUBLESHOOTING

INDEX. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 08-03-4

AIR BAG SYSTEM WIRING DIAGRAM . . . . . . . . . . 08-02-2
AIR BAG SYSTEM WIRING DIAGRAM . . . . . . . . . . 08-03-1
AIR BLEEDING [BRAKES] . . . . . . . . . . . . . . . . . . . . 04-11-3
AIR BLEEDING [STEERING] . . . . . . . . . . . . . . . . . . 06-12-3
AIR FILTER INSPECTION . . . . . . . . . . . . . . . . . . . . 01-16-9
AIR INTAKE ACTUATOR INSPECTION . . . . . . . . . 07-40-4
AIR INTAKE ACTUATOR

REMOVAL/INSTALLATION . . . . . . . . . . . . . . . . . . 07-40-3

AIRFLOW MODE MAIN LINK

REMOVAL/INSTALLATION . . . . . . . . . . . . . . . . . 07-11-10

ANTENNA FEEDER (FRONT) INSPECTION . . . . . . 09-20-5
ANTENNA FEEDER (FRONT)

REMOVAL/INSTALLATION . . . . . . . . . . . . . . . . . . 09-20-5

ANTENNA FEEDER (REAR) INSPECTION . . . . . . . 09-20-6
ANTENNA FEEDER (REAR)

REMOVAL/INSTALLATION . . . . . . . . . . . . . . . . . . 09-20-5

A-PILLAR TRIM REMOVAL/INSTALLATION . . . . . 09-17-10
AUDIO UNIT INSTALLATION . . . . . . . . . . . . . . . . . . 09-20-6
AUDIO UNIT REMOVAL . . . . . . . . . . . . . . . . . . . . . . 09-20-6
AUTOMATIC TRANSAXLE (ATX) CROSS-SECTIONAL

VIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 05-17-4

AUTOMATIC TRANSAXLE (ATX) POWERTRAIN

STRUCTURAL VIEW . . . . . . . . . . . . . . . . . . . . . . 05-17-10

AUTOMATIC TRANSAXLE (ATX)

REMOVAL/INSTALLATION . . . . . . . . . . . . . . . . . 05-17-31

AUTOMATIC TRANSAXLE BASIC INSPECTION . . 05-03-6
AUTOMATIC TRANSAXLE CONTROL SYSTEM WIRING

DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 05-02-2

AUTOMATIC TRANSAXLE FLUID (ATF)

INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 05-17-17

AUTOMATIC TRANSAXLE FLUID (ATF)

REPLACEMENT . . . . . . . . . . . . . . . . . . . . . . . . . . 05-17-18

AUTOMATIC TRANSAXLE LOCATION INDEX . . . . 05-17-2
AUTOMATIC TRANSAXLE ON-BOARD DIAGNOSTIC

FUNCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 05-02-6

AUTOMATIC TRANSAXLE SOLENOID VALVES

INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 05-17-28

AUTOMATIC TRANSAXLE SOLENOID VALVES

REMOVAL/INSTALLATION . . . . . . . . . . . . . . . . . 05-17-30

AUTOMATIC TRANSAXLE SYMPTOM

TROUBLESHOOTING ITEM TABLE . . . . . . . . . . . 05-03-7

AUTOMATIC TRANSAXLE SYSTEM WIRING

DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 05-03-2

AUTOMATIC TRANSMISSION SHIFT MECHANISM

LOCATION INDEX . . . . . . . . . . . . . . . . . . . . . . . . . 05-18-1

AXLE (FRONT) LOCATION INDEX . . . . . . . . . . . . . 03-11-1
AXLE (REAR) LOCATION INDEX . . . . . . . . . . . . . . 03-12-1

BACK-UP LIGHT SWITCH INSPECTION. . . . . . . . 09-18-15
BACK-UP LIGHT SWITCH

REMOVAL/INSTALLATION . . . . . . . . . . . . . . . . . 09-18-15

BASE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . 09-12-31
BASE REMOVAL . . . . . . . . . . . . . . . . . . . . . . . . . . 09-12-31
BASIC SYSTEM LOCATION INDEX . . . . . . . . . . . . 07-11-2
BATTERY INSPECTION . . . . . . . . . . . . . . . . . . . . . . 01-17-1
BATTERY RECHARGING . . . . . . . . . . . . . . . . . . . . 01-17-2
BATTERY REMOVAL/INSTALLATION. . . . . . . . . . . 01-17-1
BEFORE REPAIR PROCEDURE . . . . . . . . . . . . . . . 01-14-4
BELTLINE MOLDING (FRONT)

REMOVAL/INSTALLATION . . . . . . . . . . . . . . . . . . 09-16-7

BELTLINE MOLDING (REAR)

REMOVAL/INSTALLATION . . . . . . . . . . . . . . . . . . 09-16-7

A

B

1712-1U-01G(AI).fm 1 ページ ２００１年６月２９日 金曜日 午前１０時４１分

ALPHABETICAL INDEX

AI–2

BLOWER MOTOR INSPECTION . . . . . . . . . . . . . . . 07-40-5
BLOWER MOTOR REMOVAL/INSTALLATION . . . . 07-40-4
BLOWER UNIT DISASSEMBLY/ASSEMBLY . . . . . 07-11-3
BLOWER UNIT REMOVAL/INSTALLATION . . . . . . 07-11-3
BODY & ACCESSORIES SST . . . . . . . . . . . . . . . . . 09-60-1
BODY & ACCESSORIES TECHNICAL DATA . . . . . 09-50-1
B-PILLAR LOWER TRIM INSTALLATION . . . . . . . 09-17-11
B-PILLAR LOWER TRIM REMOVAL . . . . . . . . . . . 09-17-10
B-PILLAR UPPER TRIM

REMOVAL/INSTALLATION . . . . . . . . . . . . . . . . . 09-17-11

BRAKE (DISC, FRONT) INSPECTION. . . . . . . . . . 04-11-14
BRAKE (DISC, FRONT)

REMOVAL/INSTALLATION . . . . . . . . . . . . . . . . . 04-11-17

BRAKE (DISC, REAR) INSPECTION . . . . . . . . . . . 04-11-21
BRAKE (DISC, REAR)

REMOVAL/INSTALLATION . . . . . . . . . . . . . . . . . 04-11-22

BRAKE (DRUM, REAR) INSPECTION. . . . . . . . . . 04-11-25
BRAKE (DRUM, REAR)

REMOVAL/INSTALLATION . . . . . . . . . . . . . . . . . 04-11-26

BRAKE PEDAL INSPECTION . . . . . . . . . . . . . . . . . 04-11-3
BRAKE PEDAL REMOVAL/INSTALLATION . . . . . . 04-11-5
BRAKE SWITCH INSPECTION . . . . . . . . . . . . . . . . 04-11-5
BRAKES SST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 04-60-1
BRAKES TECHNICAL DATA . . . . . . . . . . . . . . . . . . 04-50-1
BUCKLE (FRONT) REMOVAL/INSTALLATION. . . . 08-11-3
BUCKLE (REAR) REMOVAL/INSTALLATION . . . . . 08-11-4
BUCKLE SWITCH INSPECTION . . . . . . . . . . . . . . . 08-11-5
BUMPER (FRONT) DISASSEMBLY/ASSEMBLY . . 09-10-6
BUMPER (FRONT) REMOVAL/INSTALLATION . . . 09-10-5
BUMPER (REAR) REMOVAL/INSTALLATION . . . . 09-10-7

CALIPER (FRONT)

DISASSEMBLY/ASSEMBLY . . . . . . . . . . . . . . . . 04-11-20

CALIPER (REAR) DISASSEMBLY/ASSEMBLY. . . 04-11-24
CAMSHAFT POSITION (CMP) SENSOR INSPECTION

[FS] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 01-40B-35

CAMSHAFT POSITION (CMP) SENSOR INSPECTION

[ZM]. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 01-40A-35

CAMSHAFT POSITION (CMP) SENSOR

REMOVAL/INSTALLATION [FS] . . . . . . . . . . . . 01-40B-34

CAMSHAFT POSITION (CMP) SENSOR

REMOVAL/INSTALLATION [ZM] . . . . . . . . . . . . 01-40A-35

CANISTER DRAIN CUT VALVE (CDCV)

INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 01-16-10

CANISTER DRAIN CUT VALVE (CDCV)

REMOVAL/INSTALLATION . . . . . . . . . . . . . . . . . . 01-16-9

CARGO COMPARTMENT LIGHT INSPECTION . . 09-18-24
CARGO COMPARTMENT LIGHT

REMOVAL/INSTALLATION . . . . . . . . . . . . . . . . . 09-18-23

CARGO COMPARTMENT LIGHT SWITCH

INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . 09-18-24

CATCH TANK INSPECTION . . . . . . . . . . . . . . . . . 01-16-11
CENTER PANEL REMOVAL/INSTALLATION . . . . . 09-17-4
CENTER ROOF ANTENNA (REAR)

REMOVAL/INSTALLATION . . . . . . . . . . . . . . . . . . 09-20-3

CENTER ROOF ANTENNA (REAR)

INSPECTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 09-20-3

CHARCOAL CANISTER INSPECTION . . . . . . . . . . 01-16-9
CHILD RESTRAINT SEAT ANCHOR

REMOVAL/INSTALLATION . . . . . . . . . . . . . . . . . . 08-11-5

CIGARETTE LIGHTER INSPECTION . . . . . . . . . . . 09-20-9

CIGARETTE LIGHTER

REMOVAL/INSTALLATION . . . . . . . . . . . . . . . . . . 09-20-8

CLIMATE CONTROL UNIT

DISASSEMBLY/ASSEMBLY. . . . . . . . . . . . . . . . . 07-40-10

CLIMATE CONTROL UNIT INSPECTION . . . . . . . 07-40-11
CLIMATE CONTROL UNIT INSTALLATION . . . . . 07-40-10
CLIMATE CONTROL UNIT REMOVAL . . . . . . . . . . 07-40-9
CLIMATE CONTROL UNIT WIRE ADJUSTMENT . 07-40-11
CLOCK SPRING ADJUSTMENT . . . . . . . . . . . . . . . 08-10-8
CLOCK SPRING INSPECTION . . . . . . . . . . . . . . . 08-10-10
CLOCK SPRING REMOVAL/INSTALLATION . . . . . 08-10-9
CLUTCH COMPONENT LOCATION INDEX . . . . . . 05-10-2
CLUTCH COVER INSPECTION . . . . . . . . . . . . . . . 05-10-13
CLUTCH DISC INSPECTION . . . . . . . . . . . . . . . . . 05-10-14
CLUTCH FLUID INSPECTION . . . . . . . . . . . . . . . . . 05-10-3
CLUTCH FLUID

REPLACEMENT/AIR BLEEDING . . . . . . . . . . . . . . 05-10-3

CLUTCH MASTER CYLINDER

DISASSEMBLY/ASSEMBLY. . . . . . . . . . . . . . . . . . 05-10-7

CLUTCH MASTER CYLINDER

REMOVAL/INSTALLATION . . . . . . . . . . . . . . . . . . 05-10-6

CLUTCH PEDAL ADJUSTMENT . . . . . . . . . . . . . . . 05-10-4
CLUTCH PEDAL INSPECTION . . . . . . . . . . . . . . . . 05-10-3
CLUTCH PEDAL REMOVAL/INSTALLATION . . . . . 05-10-5
CLUTCH RELEASE COLLAR INSPECTION . . . . . 05-10-15
CLUTCH RELEASE CYLINDER

DISASSEMBLY/ASSEMBLY. . . . . . . . . . . . . . . . . 05-10-10

CLUTCH RELEASE CYLINDER

REMOVAL/INSTALLATION . . . . . . . . . . . . . . . . . . 05-10-8

CLUTCH SWITCH INSPECTION [FS] . . . . . . . . 01-40B-42
CLUTCH SWITCH INSPECTION [ZM] . . . . . . . . 01-40A-41
CLUTCH UNIT REMOVAL/INSTALLATION . . . . . . 05-10-11
COLUMN COVER REMOVAL/INSTALLATION . . . . 09-17-5
COMBINATION LIGHT (FRONT)

REMOVAL/INSTALLATION . . . . . . . . . . . . . . . . . . 09-18-5

COMBINATION LIGHT (REAR)

REMOVAL/INSTALLATION . . . . . . . . . . . . . . . . . 09-18-10

COMBINATION SWITCH

DISASSEMBLY/ASSEMBLY. . . . . . . . . . . . . . . . . 09-18-13

COMBINATION SWITCH

REMOVAL/INSTALLATION . . . . . . . . . . . . . . . . . 09-18-12

COMPRESSION INSPECTION [FS] . . . . . . . . . . . 01-10B-8
COMPRESSION INSPECTION [ZM] . . . . . . . . . . 01-10A-8
CONDENSER FAN INSPECTION . . . . . . . . . . . . . . 07-40-5
CONDENSER FAN REMOVAL/INSTALLATION . . . 07-40-5
CONDENSER INSPECTION. . . . . . . . . . . . . . . . . . 07-11-13
CONDENSER REMOVAL/INSTALLATION . . . . . . 07-11-12
CONSOLE ADJUSTMENT . . . . . . . . . . . . . . . . . . . .09-17-5
CONSOLE DISASSEMBLY/ASSEMBLY . . . . . . . . . 09-17-6
CONSOLE REMOVAL/INSTALLATION . . . . . . . . . . 09-17-5
CONTROL SYSTEM COMPONENT LOCATION

INDEX [FS] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 01-40B-2

CONTROL SYSTEM COMPONENT LOCATION

INDEX [ZM] . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 01-40A-2

CONTROL SYSTEM DEVICE AND CONTROL

RELATIONSHIP CHART [FS] . . . . . . . . . . . . . . . 01-02B-4

CONTROL SYSTEM DEVICE AND CONTROL

RELATIONSHIP CHART [FS] . . . . . . . . . . . . . . . 01-03B-2

CONTROL SYSTEM DEVICE AND CONTROL

RELATIONSHIP CHART [ZM] . . . . . . . . . . . . . . 01-02A-5

CONTROL SYSTEM DEVICE AND RELATIONSHIP

CHART [ZM] . . . . . . . . . . . . . . . . . . . . . . . . . . . . 01-03A-2

CONTROL SYSTEM DIAGRAM [FS] . . . . . . . . . . 01-40B-4
CONTROL SYSTEM DIAGRAM [ZM] . . . . . . . . . . 01-40A-4

C

1712-1U-01G(AI).fm 2 ページ ２００１年６月２９日 金曜日 午前１０時４１分