Mazda X-5. Manual — part 58
CONVENTIONAL BRAKE SYSTEM
04–11–1
04–11
04–11
CONVENTIONAL BRAKE SYSTEM
CONVENTIONAL BRAKE SYSTEM
OUTLINE . . . . . . . . . . . . . . . . . . . . . . . . 04–11–1
CONVENTIONAL BRAKE SYSTEM
STRUCTURAL VIEW . . . . . . . . . . . . . . 04–11–1
INTRUSION-MINIMIZING BRAKE
PEDAL FUNCTION . . . . . . . . . . . . . . . . 04–11–2
INTRUSION-MINIMIZING BRAKE
PEDAL OPERATION . . . . . . . . . . . . . . . 04–11–2
MASTER CYLINDER
CONSTRUCTION . . . . . . . . . . . . . . . . . . 04–11–2
POWER BRAKE UNIT
CONSTRUCTION . . . . . . . . . . . . . . . . . . 04–11–3
FRONT BRAKE (DISC)
CONSTRUCTION . . . . . . . . . . . . . . . . . . 04–11–3
REAR BRAKE (DISC)
CONSTRUCTION . . . . . . . . . . . . . . . . . . 04–11–3
End of Toc
CONVENTIONAL BRAKE SYSTEM OUTLINE
E5U041100000N01
• A brake pedal with an intrusion minimizing mechanism has been adopted. As a result, driver safety has been
improved.
• A plunger-type master cylinder has been adopted, improving durability and response.
• A large diameter, single diaphragm power brake unit has been adopted, improving braking force.
• A large diameter, ventilated disc-type front brake has been adopted, improving braking force.
• A large diameter, solid disc-type rear brake has been adopted, improving braking force.
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CONVENTIONAL BRAKE SYSTEM STRUCTURAL VIEW
E5U041100000N02
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WITH ABS
WITH DSC
FRONT BRAKE (DISC)
REAR BRAKE (DISC)
BRAKE PEDAL
POWER BRAKE UNIT
MASTER CYLINDER
DUAL PROPORTIONING VALVE
(WITHOUT ABS/DSC)
E5U411ZS5001
CONVENTIONAL BRAKE SYSTEM
04–11–2
INTRUSION-MINIMIZING BRAKE PEDAL FUNCTION
E5U041143300N01
• An intrusion-minimizing brake pedal, which minimizes the amount of rearward pedal thrust in a frontal collision,
has been adopted. Due to this, impact force to the lower body of the driver is softened.
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INTRUSION-MINIMIZING BRAKE PEDAL OPERATION
E5U041143300N02
• In a frontal collision, the brake pedal is forced rearward by the movement of the engine and other parts.
• Brackets A and B break away from bracket C, which is fixed to the body.
• Bracket B is freed allowing it and the pedal arm to rotate together at pivot fulcrum D of bracket A, thereby
preventing the rearward movement of the brake pedal.
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MASTER CYLINDER CONSTRUCTION
E5U041143400N01
• A plunger-type master cylinder with a 22.2 mm
{0.87 in} bore has been adopted, improving
durability.
Note
• Plunger type: A system where the cups are
fixed on the cylinder, and the piston slides
through the inner perimeter of the cups.
• For vehicles with DSC, the master cylinder outlet
pipe diameter has been increased, improving
response during DSC operation.
• Except for the reservoir, the master cylinder
cannot be disassembled. Therefore, if there is any
malfunction in the interior of the master cylinder, replace the cylinder component without disassembling.
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BRACKET C
BRACKET B
FULCRUM D
PEDAL ARM
BRACKET A
NORMAL CONDITION
DURING COLLISION
E5U411ZS5002
E5U411ZS5003
CONVENTIONAL BRAKE SYSTEM
04–11–3
04–11
POWER BRAKE UNIT CONSTRUCTION
E5U041143800N01
• A 9-inch, large diameter, single diaphragm type
power brake unit has been adopted for all models,
achieving compatibility between high braking
performance and excellent brake feeling.
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FRONT BRAKE (DISC) CONSTRUCTION
E5U041133980N01
• Large diameter, ventilated disc type front brakes
with a 290 mm {11.4 in} diameter and 22 mm
{0.87 in} thickness have been adopted for all
models, improving braking force and fade
resistance.
End Of Sie
REAR BRAKE (DISC) CONSTRUCTION
E5U041126980N01
• A large diameter, solid disc type rear brake with a
280 mm {11.0 in} diameter and 10 mm {0.39 in}
thickness has been adopted for all models,
improving braking force and fade resistance.
End Of Sie
E5U411ZS5004
E5U411ZS5005
E5U411ZS5006
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