Mazda Transaxle A65M–R. Manual — part 13

MANUAL TRANSAXLE

J–33

J

Bearing (Ring Gear-Opposite Side) Disassembly Note

1. Remove the bearing using the SST.

Bearing (Ring Gear Side) Disassembly Note

1. Remove the bearing using the SSTs.

End Of Sie

DIFFERENTIAL ASSEMBLY

AME511227100M03

1. Assemble in the order shown in the figure.

.

AME5112M130

AME5112M134

AME5112M141

1

Ring gear
(See

J–34 Ring Gear Assembly Note

)

2

Gear case component

3

Bearing (ring gear side)
(See

J–34 Bearing (Ring Gear Side) Assembly

Note

)

4

Spacer
(See

J–34 Spacer Assembly Note

)

5

Bearing (ring gear-opposite side)
(See

J–34 Bearing (Ring Gear-Opposite Side)

Assembly Note

)

J–34

MANUAL TRANSAXLE

Ring Gear Assembly Note

1. Install the gear case component, and tighten a

bolt in the order shown in the figure.

Tightening torque

112.7—127.4 N·m

{11.5—13.0 kgf·m, 83—94 ft·lbf}

Bearing (Ring Gear Side) Assembly Note

1. Install a new bearing using the SSTs.

Spacer Assembly Note

1. Install the spacer using the SST.

Bearing (Ring Gear-Opposite Side) Assembly Note

1. Install a new bearing using the SSTs.

End Of Sie

AME5112M075

AME5112M073

AME5112M131

AME5112M132

MANUAL TRANSAXLE

J–35

J

PRIMARY SHAFT END PLAY ADJUSTMENT

AME511201029M07

Note

•

Adjust the primary shaft end play by measuring the clearance between the transaxle case and the primary
shaft rear bearing, and selecting a primary shaft bearing adjustment shim.

•

Calculate adjustment shim thickness O as
defined below to adjust the primary shaft
bearing end play to standard value.

Standard value: 0.00—0.06 mm

{0.0000—0.0024 in}

Dimension O = (O1 - O2) + end play

O: adjustment shim thickness
O1: transaxle case contact face and

adjustment shim installation surface
dimension

O2: clutch housing contact face and

primary shaft rear bearing contact face
dimension

Adjustment shim thickness

(mm {in})

1. Measure dimension O1 for the clutch housing

installation surface of the transaxle case and the
adjustment shim installation surface using a
depth gauge and straight edge.

2. Measure dimension O2 for the transaxle case

installation surface of the clutch housing and the
primary shaft rear bearing contact face using a
depth gauge and straight edge.

Note

•

Select only one adjustment shim.

3. Install the selected primary shaft rear bearing

adjustment shim in the primary shaft component.

End Of Sie

AME5112M030

0.40 {0.016}

0.76 {0.030}

1.12 {0.044}

1.48 {0.058}

0.44 {0.017}

0.80 {0.031}

1.16 {0.046}

1.52 {0.060}

0.48 {0.019}

0.84 {0.033}

1.20 {0.047}

1.56 {0.061}

0.52 {0.020}

0.88 {0.035}

1.24 {0.049}

1.60 {0.063}

0.56 {0.022}

0.92 {0.036}

1.28 {0.050}

1.64 {0.065}

0.60 {0.024}

0.96 {0.038}

1.32 {0.052}

1.68 {0.066}

0.64 {0.025}

1.00 {0.039}

1.36 {0.054}

1.72 {0.068}

0.68 {0.027}

1.04 {0.041}

1.40 {0.055}

—

0.72 {0.028}

1.08 {0.043}

1.44 {0.057}

—

AME5112M031

AME5112M032

J–36

MANUAL TRANSAXLE

SECONDARY SHAFT END PLAY ADJUSTMENT

AME511201029M08

Note

•

Adjust the secondary shaft end play by measuring clearance M between the transaxle case and the
secondary shaft rear bearing, and selecting a secondary shaft bearing adjustment shim.

•

Calculate adjustment shim thickness P as
defined below to adjust the secondary shaft
bearing end play to standard value.

Standard value: 0.00—0.06 mm

{0.0000—0.0024 in}

Dimension P = M + end play

P: adjustment shim thickness
M: transaxle case contact face and

secondary shaft rear bearing contact

Adjustment shim thickness

(mm {in})

1. Install the secondary shaft component to the clutch housing.
2. Install the snap ring to the transaxle case.
3. Attach the transaxle case to the clutch housing, and temporarily install installation bolts. Temporarily attach the

snap ring to the secondary shaft rear bearing.

4. Set a dial gauge to the secondary shaft rear bearing through the snap ring installation hole.
5. While expanding the snap ring, lift the secondary shaft component through the control component installation

hole until it contacts the transaxle case.

6. Release the secondary shaft component so that

it moves back down and the snap ring resets to
the secondary shaft rear bearing. Dimension M is
the measured distance that the secondary shaft
component moves.

Note

•

Select only one adjustment shim.

7. Install the selected primary shaft rear bearing

adjustment shim in the primary shaft component.

End Of Sie

AME5112M033

0.40 {0.016}

0.64 {0.025}

0.84 {0.033}

1.04 {0.041}

0.48 {0.019}

0.68 {0.027}

0.88 {0.035}

1.08 {0.043}

0.52 {0.020}

0.72 {0.028}

0.92 {0.036}

—

0.56 {0.022}

0.76 {0.030}

0.96 {0.038}

—

0.60 {0.024}

0.80 {0.031}

1.00 {0.039}

—

AME5112M034