Mazda Transaxle A65M–R. Manual — part 8
MANUAL TRANSAXLE
J–13
J
PRIMARY SHAFT COMPONENTS ASSEMBLY
AME511217201M04
1. Assemble in the order shown in the figure.
.
AME5112M135
1
Primary shaft
2
3rd needle bearing
3
3rd gear
4
3rd synchronizer ring
5
3rd/4th synchronizer key spring
(See
J–14 3rd/4th Synchronizer Key Spring, 3rd/4th
Synchronizer Key and 3rd/4th Clutch Hub and
Sleeve Assembly Note
)
6
3rd/4th synchronizer key
7
3rd/4th clutch hub and sleeve
8
3rd/4th clutch hub set
(See
J–14 3rd/4th Clutch Hub Set Assembly Note
9
4th synchronizer ring
10
4th bushing
(See
J–15 4th Bushing Assembly Note
11
4th needle bearing
12
4th gear
13
Primary shaft thrust washer
(See
J–15 Primary Shaft Thrust Washer Assembly
14
5th bushing
(See
J–16 5th Bushing Assembly Note
15
5th needle bearing
16
5th gear
17
5th synchronizer ring
18
5th synchronizer key spring
(See
J–16 5th Synchronizer Key Spring, 5th
Synchronizer Key and 5th Clutch Hub and Sleeve
Assembly Note
19
5th synchronizer key
20
5th clutch hub and sleeve
21
5th clutch hub set
(See
J–17 5th Clutch Hub Set Assembly Note
22
5th gear stopper
23
Primary shaft bearing spacer
(See
J–17 Primary Shaft Bearing Spacer Assembly
)
24
Snap ring
(See
J–17 Snap Ring Assembly Note
25
Primary shaft rear bearing
(See
J–18 Primary Shaft Rear Bearing Assembly
)
26
Primary shaft front bearing
(See
J–18 Primary Shaft Front Bearing Assembly
)
27
Oil channel
28
Primary shaft rear bearing adjust shim
J–14
MANUAL TRANSAXLE
3rd/4th Synchronizer Key Spring, 3rd/4th Synchronizer Key and 3rd/4th Clutch Hub and Sleeve Assembly
Note
1. Install the 3rd/4th synchronizer key spring, 3rd/4th synchronizer key and 3rd/4th clutch hub to the 3rd/4th clutch
sleeve.
(1) Install a new 3rd/4th clutch hub in the
direction as shown in the figure.
(2) Install a new 3rd/4th clutch sleeve in the
direction as shown in the figure.
(3) Install center projection parts of 3rd/4th
synchronizer key springs to different
synchronizer keys on each side.
3rd/4th Clutch Hub Set Assembly Note
Note
•
Align the synchronizer ring grooves with the synchronizer key during assembly.
1. Install the 3rd/4th clutch hub set using the SSTs.
AME5112M047
AME5112M048
AME5112M049
AME5112M110
MANUAL TRANSAXLE
J–15
J
4th Bushing Assembly Note
1. Install the 4th bushing using the SSTs.
Primary Shaft Thrust Washer Assembly Note
1. Install the primary shaft thrust washer using the
SSTs.
2. Measure length C1 as shown in the figure.
•
If it is not within the specification, adjust it by
selecting a proper thrust washer from below.
•
Select only one thrust washer.
Specification C1
154.7—154.8 mm {6.091—6.094 in}
Primary shaft thrust washer size
AME5112M114
Thickness (mm {in})
3.84 {0.151}
4.02 {0.158}
3.90 {0.154}
4.08 {0.161}
3.96 {0.156}
4.14 {0.163}
AME5112M115
AME5112M050
J–16
MANUAL TRANSAXLE
5th Bushing Assembly Note
1. Install a new 5th bushing using the SSTs.
5th Synchronizer Key Spring, 5th Synchronizer Key and 5th Clutch Hub and Sleeve Assembly Note
1. Assembly the 5th synchronizer key springs, 5th synchronizer key and 5th clutch hub to the 5th clutch sleeve.
(1) Install a new 5th clutch hub in the direction as
shown in the figure.
(2) Install a new 5th clutch sleeve in the direction
as shown in the figure.
(3) Install center projection parts of 5th
synchronizer key springs to different
synchronizer keys on each side.
AME5112M116
AME5112M051
AME5112M052
AME5112M049
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