Mazda 5. Manual — part 13
01–10–38
MECHANICAL
1
2
3
5
6
6
8
7
5
7
R
4
With variable valve timing mechanism
5.0—9.0 N·m
{51.0—91.7 kgf·cm,
44.3—79.5 in·lbf}+
14—17
3—11
{0.4—1.1 kgf·m, 27.6—97.3 in·lbf}+
13—17 {1.4—1.7, 9.6—12.5}+
43—47 {4.4—4.7, 31.8—34.8}+
88
°—92°+
88
°—92°
{1.43—1.73,
10.4—12.5}
N·m {kgf·m, ft·lbf}
SST
8.0
—
11.5
N·m
{81.5—117 kgf·cm
70.8—101in·lbf}
5.0—9.0 N·m
{51.0—91.7 kgf·cm,
44.3—79.5 in·lbf}+
14—17
{1.43—1.73,
10.4—12.5}
R
R
R
*
*
*:If washer is not installed to the engine, install a new washer
D6E110ZE1011
1
Cylinder head gasket
2
Cylinder head
3
Cylinder head bolt
(See 01–10–39 Cylinder Head Bolt Assembly Note)
4
Tappet
5
Camshaft
(See 01–10–39 Camshaft Assembly Note)
6
Camshaft cap
7
Camshaft sprocket, variable valve timing actuator
(With variable valve timing mechanism)
(See 01–10–39 Camshaft Sprocket, Variable Valve
Timing Actuator (With variable valve timing
mechanism) Assembly Note)
8
Oil control valve (OCV) (With variable valve timing
mechanism)
MECHANICAL
01–10–39
01
Cylinder Head Bolt Assembly Note
1. Tighten the cylinder head bolts in the order
indicated in the figure in 5 steps using the SST
(49 D032 316).
Tightening torque
(1) 3—11 N·m
{0.4—1.1 kgf·m, 27.6—97.3 in·lbf}
(2) 13—17 N·m
{1.4—1.7 kgf·m, 9.59—12.5 ft·lbf}
(3) 43—47 N·m
{4.4—4.7 kgf·m, 31.8—34.6 ft·lbf}
(4) 88
°—92°
(5) 88
°—92°
Camshaft Assembly Note
1. Set the cam position of No.1 cylinder at the top dead center (TDC) and install the camshaft.
2. Temporarily tighten the camshaft bearing caps evenly in 2—3 passes.
3. Tighten the camshaft cap bolt in the order shown
two steps.
Tightening torque
(1) 5.0—9.0 N·m
{51.0—91.7 kgf·cm, 44.3—79.6 in·lbf}
(2) 14.0—17.0 N·m
{1.5—1.7 kgf·m, 10.4—12.5 ft·lbf}
Camshaft Sprocket, Variable Valve Timing Actuator (With variable valve timing mechanism) Assembly Note
1. Temporarily tighten the camshaft sprocket or variable valve timing actuator (With variable valve timing
mechanism) installation bolts by hand until the timing chain is installed.
2. Fully tighten the camshaft sprocket or variable valve timing actuator (With variable valve timing mechanism)
installation bolts after timing chain installation.
End Of Sie
AME2224E047
AME2224E048
01–10–40
MECHANICAL
TIMING CHAIN ASSEMBLY
B3E011002000224
1. Assemble in the order indicated in the table.
SEALANT
SEALANT
SEALANT
SEALANT
SEALANT
SEALANT
SEALANT
SEALANT
OIL
OIL
A
A
A
A
N·m {kgf·m, ft·lbf}
SST
SST
SST
R
R
R
R
20—30
{2.1—3.0,
14.8—22.1}
20—30
{2.1—3.0,
14.8—22.1}
20—30
{2.1—3.0,
14.8—22.1}
40—55
{4.1—5.6,
29.6—40.5}
8.0—11.5 N·m
{81.6—117.2 kgf·cm,
70.9—101.7 in·lbf}
8.0—11.5 N·m
{81.6—117.2 kgf·cm,
70.9—101.7 in·lbf}
96—104
{9.8—10.6,
70.9—76.7}+
87
°—93°
69—75 {7.1—7.6, 50.9—55.3}
89—95 {9.1—9.6, 65.7—70.0}
:
9
8
7
5
4
3
1
2
10
19
18
17
15
16
14
13
11
12
6
*
11
*
11
*
*:BOLT AND WASHER ASSEMBLY
WASHER BASED BOLT
With variable valve timing mechanism
20
D6E110ZE1012
1
Crankshaft sprocket
2
Oil pump chain
3
Oil pump sprocket
(See 01–10–41 Oil Pump Sprocket Assembly Note.)
4
Oil pump chain guide
5
Oil pump chain tensioner
6
Seal (With variable valve timing mechanism)
7
Timing chain
(See 01–10–41 Timing Chain Assembly Note.)
8
Chain guide
9
Tensioner arm
10
Chain tensioner
11
Camshaft sprocket, variable valve timing actuator
(With variable valve timing mechanism)
(See 01–10–42 Camshaft Sprocket, Variable Valve
Timing Actuator (With variable valve timing
mechanism) Assembly Note.)
MECHANICAL
01–10–41
01
Oil Pump Sprocket Assembly Note
1. Hold the oil pump sprocket using the SST.
Timing Chain Assembly Note
1. Install the SST to the camshaft, then align the No. 1 camshaft position with the TDC.
Europe
Except Europe
2. Remove the cylinder block lower blind plug.
12
Front oil seal
(See 01–10–42 Front Oil Seal Assembly Note.)
13
Engine front cover
(See 01–10–43 Engine Front Cover Assembly
Note.)
14
Drive belt idler pulley (Without stretch-type A/C drive
belt)
15
Water pump pulley
16
Crankshaft pulley
17
Crankshaft pulley lock bolt
(See 01–10–44 Crankshaft Pulley Lock Bolt
Assembly Note.)
18
Cylinder head cover
(See 01–10–45 Cylinder Head Cover Assembly
Note)
19
Spark plug
20
Oil level gauge (If equipped)
49 G032 354
B3E0110E125
49 JE01 054
B3E0110E099
303-376
(49 UN30 3376)
B3E0110E100
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