Mazda 5. Manual — part 55
00–00–6
GENERAL INFORMATION
Body Dimensions (Straight-line Dimensions)
• Straight-line dimensions are the actual dimensions between two standard points.
• When there are no specific indications, the standard points and dimensions are symmetrical in regard to the
center of the vehicle.
817
FRONT FENDER INSTALLATION NUT
STRAIGHT-LINE DIMENSIONS
{32.17}
DPE2010B011
GENERAL INFORMATION
00–00–7
00
Example
Symbols of Body Dimensions
• The following 8 symbols are used to indicate the standard points.
End Of Sie
1,128
{44.41}
A
B
C
H
D
I
E
F
G
1,398
{55.04}
1,406
{55.35}
{42.01}
1,067
799
{31.46}
1,263
{49.72}
1,048
{41.26}
{33.50}
A
F
G
B
H
I
C
D
E,E'
Fr
Fr
Fr
Fr
Fr
Fr
Fr
Fr
Fr
Front pillar inner designation
Front pillar inner designation
Front floor pan designation
Adjuster installation hole
Trim installation hole
Harness installation hole
Chaker bracket installation hole
Chaker bracket installation hole
A
B
C
D
E
F
G
H
I
f16
f17
f16
M14
f31
f12
f16
f18
17 ´ 29.5
Harness installation hole
Point
symbol
Designation
Hole diameter
or bolt or nut
size mm {in}
Point
symbol
Designation
Hole diameter
or bolt or nut
size mm {in}
Shows bolt size
Shows hole diameter
Shows
slot
851
ROOM STRAIGHT-LINE DIMENSIONS (1)
Shows vehicle section
Shows dimension location
Shows outline drawing
Shows point
symbol
Shows point indication
Without apostrophe:RH
With apostrophe:LH
Shows details of the standard
point location
Shows position and shape of the points
Shows dimension
No indication are shown
within the outline drawing.
DPE2010B004
SYMBOL
MEANING
SYMBOL
MEANING
Center of circular hole
Center elliptical hole
Notch
Panel seam, bead, etc.
Bolt tip
(arrow only)
Center of rectangular-shaped hole
Edge of rectangular-shaped hole
MZZ2010B016
00–00–8
GENERAL INFORMATION
SERVICE PRECAUTIONS
DPE000000000B02
Arrangement of Workshop
• Arrangement of the workshop is important for safe and efficient work.
Safety Precautions
• Protective head covering and safety shoes should
always be worn. Depending upon the nature of
the work, gloves, safety glasses, ear protectors,
face shield, etc., should also be used.
Vehicle Protection
• Use seat covers and floor covers.
• Use heat-resistant protective covers to protect glass areas and seats from heat or sparks during welding.
• Protect items such as moldings, garnishes, and
ornaments with tape when welding.
Remove Dangerous Articles
• Remove the fuel tank before using an open flame
in that area. Plug connection piping to prevent
fuel leakage.
Use of Pulling Equipment
• When using pulling equipment, keep away from
the pulling area and use safety wires to prevent
accidents.
Welding
glasses
Ear
protectors
Weldlng
gloves
Cotton
gloves
Dust mask Safety glasses
Face shield
Safety shoes
MZZ2036B001
MZZ2036B002
MZZ2036B003
Safety wires
MZZ2036B004
GENERAL INFORMATION
00–00–9
00
Prevent Short Circuits
• Turn the ignition switch to the LOCK position.
• Disconnect the battery cables.
• Securely connect the welding machine ground
near the welding area.
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EFFICIENT REMOVAL OF BODY PANELS
DPE000000000B03
Body Measurements
• Before removal or rough-cutting, first measure the
body at and around the damaged area against
the standard reference dimension specifications.
If there is deformation, use frame repair
equipment to make a rough correction.
Prevention of Body Deformation
• Use a clamp or a jack for removal and reinforce at
and around the rough-cutting location to prevent
deforming of the body.
Battery cable
MZZ2036B005
Ground
MZZ2036B006
MZJ2038B001
MZJ2038B002
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