Mazda 5. Manual — part 72

BODY STRUCTURE [PANEL REPLACEMENT]

09–80B–51

09

End Of Sie

REAR PILLAR (OUTER) INSTALLATION

DPE098070442B02

1. When joining and cutting the new and existing parts, trial fit the new part in position, and then measure and

adjust the body as necessary to conform with standard dimensions.

2. Drill holes for plug welds before installing new parts.
3. After temporarily installing new parts, make sure the related parts fit properly.

Note

• When replacing the rear pillar (outer) and corner plate separately, weld the 5 locations indicated by (A).

(A)4

4

13

60mm

{2.36in}

40mm

{1.57in}

CORNER PLATE

REAR PILLAR (OUTER)

ROUGH CUT LOCATION FOR REAR
PILLAR (OUTER)

CUT-AND-JOIN LOCATION FOR REAR
PILLAR (OUTER)

DPE0980B110

09–80B–52

BODY STRUCTURE [PANEL REPLACEMENT]

End Of Sie

REAR PILLAR REINFORCEMENT REMOVAL

DPE098070442B03

1. Remove the rear pillar reinforcement.

(A)5

5

16

60mm

{2.36in}

REAR PILLAR (OUTER)

CORNER PLATE

CUT-AND-JOIN LOCATION FOR REAR
PILLAR (OUTER)

DPE0980B111

BODY STRUCTURE [PANEL REPLACEMENT]

09–80B–53

09

End Of Sie

REAR PILLAR REINFORCEMENT INSTALLATION

DPE098070442B04

1. When joining and cutting the new and existing parts, trial fit the new part in position, and then measure and

adjust the body as necessary to conform with standard dimensions.

2. Drill holes for plug welds before installing new parts.
3. After temporarily installing new parts, make sure the related parts fit properly.

9

11

45mm

{1.77in}

40mm

{1.57in}

ROUGH CUT LOCATION FOR
REAR PILLAR REINFORCEMENT

CUT-AND-JOIN LOCATION FOR
REAR PILLAR REINFORCEMENT

REAR PILLAR REINFORCEMENT

2

2

DPE0980B112

09–80B–54

BODY STRUCTURE [PANEL REPLACEMENT]

End Of Sie

REAR FLOOR PAN REMOVAL

DPE098053750B01

1. Drill the 10 locations indicated by (A), then remove the brace bracket.

9

11

45mm

{1.77in}

REAR PILLAR REINFORCEMENT

CUT-AND-JOIN LOCATION FOR REAR
PILLAR REINFORCEMENT

2

2

DPE0980B113