Mazda 5. Manual — part 17

SERVICE TOOLS

01–60–1

01

01–60

SERVICE TOOLS

ENGINE SST . . . . . . . . . . . . . . . . . . . . . . 01–60–1

End of Toc

ENGINE SST

B3E016002000201

1: Mazda SST number
2: Global SST number
Example

1:49 JE01 061
2:303-507

Crankshaft TDC
Setting Pin

1:49 JE01 061
2:303–507

Crankshaft TDC
Setting Pin

1:49 UN20 5072
2:205–072

Holder

1:49 B011 105
2: –

Adapter

1:49 G032 354
2: –

Adjusting
wrench

1:49 E011 1A0
2: –

Ring gear brake
set

1:49 0636 100B
2: –

Valve spring
lifter arm

1:49 B012 0A2
2: –

Pivot

1:49 B012 015
2: –

Valve guide
installer

1:49 H010 401
2: –

Oil seal installer

1:49 0107 680A
2: –

Engine stand

1:49 L010 1A0
2: –

Engine hanger
set

1:49 S120 170
2: –

Valve seal
remover

1:49 L012 0A0B
2: –

Valve seal and
valve guide
installer set

1:49 T032 302
2: –

Bearing installer

1:49 D032 316
2: –

Protractor

01–60–2

SERVICE TOOLS

End Of Sie

1:49 JE01 054
Camshaft
Alignment
timing Tool
(Europe)

49 UN30 3465
2: 303–465
Camshaft
Alignment
timing Tool
(Except Europe)

1:49 G011 201
2: –

Attachment

1:49 JE02 0A2
2: –

Universal valve
tool
(Europe only)

1:49 UN30 3328
2:303–328

Rear oil seal
replacer

–

00–00–1

00

GENERAL INFORMATION

SECTION

00

Toc of SCT

GENERAL INFORMATION . . . 00-00

Toc of SCT

00–00

GENERAL INFORMATION

HOW TO USE THIS MANUAL. . . . . . . . . 00–00–1
UNITS . . . . . . . . . . . . . . . . . . . . . . . . . . . 00–00–3
FUNDAMENTAL PROCEDURES . . . . . . 00–00–4

ELECTRICAL SYSTEM . . . . . . . . . . . . . . 00–00–8
NEW STANDARDS. . . . . . . . . . . . . . . . . . 00–00–9
ABBREVIATIONS. . . . . . . . . . . . . . . . . . . 00–00–11

End of Toc

HOW TO USE THIS MANUAL

B3E000000001A01

Range of Topics

• This manual contains procedures for performing all required service operations. The procedures are divided

into the following five basic operations:

— Removal/Installation

— Disassembly/Assembly

— Replacement

— Inspection

— Adjustment

• Simple operations which can be performed easily just by looking at the vehicle (i.e., removal/installation of

parts, jacking, vehicle lifting, cleaning of parts, and visual inspection) have been omitted.

Service Procedure
Inspection, adjustment

• Inspection and adjustment procedures are

divided into steps. Important points regarding the
location and contents of the procedures are
explained in detail and shown in the illustrations.

Repair procedure

1. Most repair operations begin with an overview illustration. It identifies the components, shows how the parts fit

together, and describes visual part inspection. However, only removal/installation procedures that need to be
performed methodically have written instructions.

2. Expendable parts, tightening torques, and symbols for oil, grease, and sealant are shown in the overview

illustration. In addition, symbols indicating parts requiring the use of special service tools or equivalent are also
shown.

49 H002 671

49 H032 322

49 1232 670A

SHOWS PROCEDURE ORDER
FOR SERVICE

Fluid Pressure Inspection

1. Assemble the SSTs as shown in the figure.

Tightening torque

SHOWS TIGHTENING
TORQUE
SPECIFICATIONS

Caution

Connect the gauge set from under
the vehicle to prevent contact with
the drive belt and the cooling fan.

39—49 N·m {4.0—5.0 kgf·m, 29—36 ft·lbf}

WGIWXX0009E

00–00–2

GENERAL INFORMATION

3. Procedure steps are numbered and the part that is the main point of that procedure is shown in the illustration

with the corresponding number. Occasionally, there are important points or additional information concerning a
procedure. Refer to this information when servicing the related part.

Symbols

• There are eight symbols indicating oil, grease, fluids, sealant, and the use of SST or equivalent. These symbols

show application points or use of these materials during service.

GREASEGREASE

GREASEGREASE

SHOWS NON-REUSEABLE PARTS

SHOWS DETAILS

KNUCKLE

UPPER TRAILING LINK

LOWER TRAILING LINK

SST

SST

SST

SST

R

R

R

R

9

2

1

4

5

3

6

1

2

8

7

12

10

11

N·m {kgf·m, ft·lbf}

118—156 {12.0—16.0, 87—115}

94—116 {9.5—11.9, 69—86}

43—56 {4.3—5.8, 32—41}

49 T028 304

49 T028 305

49 T028 303

Procedure

LOWER TRAILING LINK, UPPER TRAILING LINK REMOVAL/INSTALLATION

1. Jack up the rear of the vehicle and support it with safety stands.

2. Remove the undercover. (See 01-10-4 Undercover Removal)
3. Remove in the order indicated in the table.
4. Install in the reverse order of removal.
5. Inspect the rear wheel alignment and adjust it if necessary.

1

Split pin

2

Nut

3

Lower trailing link ball joint

4

(See 02-14-5 Lower Trailing Link Ball Joint Removal Note)

Bolt

5

Lower trailing link

6

Dust boot (lower trailing link)

7

Split pin

8

Nut

9

Upper trailing link ball joint

(See 02-14-5 Upper Trailing Link Ball Joint Removal Note)

10

Nut

11

Upper trailing link

12

Dust boot (upper trailing link)

Lower Trailing Link Ball Joint, Upper Trailing Link
Ball Joint Removal Note

Remove the ball joint using the SSTs.

—

44—60 {4.4—6.2, 32—44}

"Removal/Installation"
Portion

"Inspection After
Installation" Portion

INSTALL THE PARTS BY
PERFORMING STEPS
1

—

3 IN REVERSE ORDER

SHOWS PROCEDURE ORDER
FOR SERVICE

SHOWS TIGHTENING
TORQUE
SPECIFICATIONS

SHOWS SERVICE
ITEM (S)

INDICATES ANY RELEVANT
REFERENCES WHICH NEED
TO BE FOLLOWED DURING
INSTALLATION

SHOWS SPECIAL
SERVICE TOOL (SST)
FOR SERVICE OPERATION

SHOWS APPLICATION
POINTS OF GREASE, ETC.

SHOWS TIGHTENING
TORQUE UNITS

SHOWS SPECIAL
SERVICE TOOL (SST)
NO.

SHOWS REFERRAL
NOTES FOR
SERVICE

SHOWS THERE
ARE REFERRAL
NOTES FOR SERVICE

BHE0000W104

Symbol

Meaning

Kind

Apply oil

New appropriate
engine oil or gear
oil

OIL