Mazda B2300 (2003 year). Instruction — part 12
INTRODUCTION
Be extremely careful to prevent injury to yourself and others and
damage to your vehicle when using this manual for inspection and
maintenance.
If you’re unsure about any procedure it describes, we strongly urge you
to have a reliable and qualified service shop perform the work, preferably
an Authorized Mazda Dealer.
Factory-trained Mazda technicians and genuine Mazda parts are best for
your vehicle. Without this expertise and the parts that have been
designed and made especially for your Mazda, inadequate, incomplete,
and insufficient servicing may result in problems. This could lead to
vehicle damage or an accident and injuries.
For expert advice and quality service, consult an Authorized Mazda
Dealer.
The owner should retain evidence that proper maintenance has been
performed as prescribed.
A claim against a warranty will not qualify if it results from lack of
maintenance and not from defective material or authorized Mazda
workmanship.
Any auto repair shop using parts equivalent to your Mazda’s original
equipment may perform maintenance. But we recommend that it
always be done by an Authorized Mazda Dealer using genuine
Mazda parts.
SCHEDULED MAINTENANCE
Schedule I – Normal Driving Conditions/Emission Control
Systems
Follow Schedule I if the vehicle is operated mainly where none of the
following conditions apply. If any do apply follow Schedule II.
• Repeated short-distance driving.
• Driving in dusty conditions.
• Towing a trailer.
• Operating in hot weather in stop-and-go “rush hour” traffic.
• Extended periods of idling or low-speed operation.
• High-speed operation with a fully loaded vehicle.
• Off-road operation.
NOTE:After the described period, continue to follow the described
maintenance at the recommended intervals.
Maintenance and Specifications
182
Chart symbols
I: Inspect, and if necessary correct, clean or replace
A: Adjust
R: Replace
L: Lubricate
Normal driving service intervals – perform at the months or distances
shown, whichever occurs first.
Maintenance Item
Maintenance Interval (Number of months or km (miles),
whichever comes first)
Months
4
8
12
16
20
24
28
32
36
40
44
48
x 1000 Miles
5
10
15
20
25
30
35
40
45
50
55
60
(x 1000 km)
(8) (16) (24) (32) (40) (48) (56) (64) (72) (80) (88) (96)
ENGINE
Engine oil —every 6 months
R
R
R
R
R
R
R
R
R
R
R
R
Oil filter—every 6 months
R
R
R
R
R
R
R
R
R
R
R
R
PCV valve
AIR CLEANER
Air cleaner filter
R
R
IGNITION SYSTEM
Spark plugs
*4
COOLING SYSTEM
Engine Coolant (green)
Replace at first 45,000 miles (72,000 km) or 36
months, after that, every 30,000 miles (48,000 km)
or 24 months
Engine Coolant (yellow)
Replace at first 100,000 miles (160,000 km) or 60
months, after that, every 50,000 miles (80,000 km)
or 36 months
Coolant condition and protection,
hoses and clamps — annually —prior
to cold weather every 12 months
I
I
I
I
CHASSIS AND BODY
Wheel lug nut torque
*1
I
I
I
I
I
I
I
I
I
I
I
I
Inspect tires for wear and rotate (X =
recommended interval for optimal
tire life)
I
X
I
X
X
I
X
X
I
X
X
I
Clutch reservoir fluid level
I
I
I
I
I
I
Front wheel bearings (4x2)
L
Disc brake system
I
I
I
I
Maintenance and Specifications
183
Maintenance Item
Maintenance Interval (Number of months or km (miles),
whichever comes first)
Months
4
8
12
16
20
24
28
32
36
40
44
48
x 1000 Miles
5
10
15
20
25
30
35
40
45
50
55
60
(x 1000 km)
(8) (16) (24) (32) (40) (48) (56) (64) (72) (80) (88) (96)
Caliper slide rails
L
L
L
L
Drum brake system, lines and hoses
I
I
I
I
Exhaust system for leaks, damage,
looseness
I
I
Manual transmission fluid
R
Automatic
transmission fluid
*2
I
I
Exhaust system shielding (for
trapped material)
I
I
Propeller shaft U-joints (if equipped
with grease fittings)
L
L
L
L
L
L
Parking brake system (for damage
and operation)
I
I
I
I
Ball joints (4x2)
I/L
I/L
I/L
I/L
Transfer case fluid (4x4)
Replace every 150,000 miles (240,000 km)
Rear axle lubricant
Does not require replacement unless rear axle
submerged in water
Accessory drive belts
Fuel filter
*5
R
R
Steering linkage, ball joints,
suspension and driveshaft
I
I
I
I
Remarks: For * marked items in this maintenance chart, please pay
attention to the following points:
1. The wheel lug nuts must be retightened to the proper specifications
at 800 km (500 miles) of new vehicle operation, at any wheel
change, or at any other time the wheel lug nuts have been loosened.
2. Replace every 150,000 miles (240,000 km) unless submerged in
water.
3. At 60,000 miles (96,000 km), the dealer will replace the PCV valve at
no cost, except Canada and California vehicles.
4. Refer to vehicle emission control information label for spark plug and
gap specifications.
Maintenance and Specifications
184
5. The California Air Resources Board has determined that the failure
to perform this maintenance item will not nullify the emission
warranty nor limit recall liability prior to completion of the vehicle’s
useful life.
Maintenance Item
Maintenance Interval (Number of months or Miles (km),
whichever comes first)
Months
52
56
60
64
68
72
76
80
84
88
92
96
x 1000 Miles
65
70
75
80
85
90
95
100 105 110 115 120
(x 1000 km)
(104) (112)(121)(128)(136)(144)(152)(160)(168)(176)(184)(192)
ENGINE
Engine oil —every 6 months
R
R
R
R
R
R
R
R
R
R
R
R
Oil filter—every 6 months
R
R
R
R
R
R
R
R
R
R
R
R
PCV valve
R
AIR CLEANER
Air cleaner filter
R
R
IGNITION SYSTEM
Spark plugs
*4
R
COOLING SYSTEM
Engine Coolant (green)
Replace at first 45,000 miles (72,000 km) or 36
months, after that, every 30,000 miles (48,000 km) or
24 months
Engine Coolant (yellow)
Replace at first 100,000 miles (160,000 km) or 60
months, after that, every 50,000 miles (80,000 km) or
36 months
Coolant condition and
protection, hoses and clamps —
annually —prior to cold weather
every 12 months
I
I
I
I
CHASSIS AND BODY
Wheel lug nut
torque
*1
I
I
I
I
I
I
I
I
I
I
I
I
Inspect tires for wear and rotate
(X = recommended interval for
optimal tire life)
X
X
I
X
X
I
X
X
I
X
X
I
Clutch reservoir fluid level
I
I
I
I
I
I
Front wheel bearings (4x2)
L
Disc brake system
I
I
I
I
Caliper slide rails
L
L
L
L
Maintenance and Specifications
185
Maintenance Item
Maintenance Interval (Number of months or Miles (km),
whichever comes first)
Months
52
56
60
64
68
72
76
80
84
88
92
96
x 1000 Miles
65
70
75
80
85
90
95
100 105 110 115 120
(x 1000 km)
(104) (112)(121)(128)(136)(144)(152)(160)(168)(176)(184)(192)
Drum brake system, lines and
hoses
I
I
I
I
Exhaust system for leaks,
damage, looseness
I
I
Manual transmission fluid
R
Automatic
transmission fluid
*2
I
I
Exhaust system shielding (for
trapped material)
I
I
Propeller shaft U-joints (if
equipped with grease fittings)
L
L
L
L
L
L
Parking brake system (for
damage and operation)
I
I
I
I
Ball joints (4x2)
I/L
I/L
I/L
I/L
Transfer case fluid (4x4)
Replace every 150,000 miles (240,000 km)
Rear axle lubricant
Does not require replacement unless rear axle
submerged in water
Accessory drive belts
I
Fuel filter
*5
R
R
Steering linkage, ball joints,
suspension and driveshaft
I
I
I
I
Remarks: For * marked items in this maintenance chart, please pay
attention to the following points:
1. The wheel lug nuts must be retightened to the proper specifications
at 800 km (500 miles) of new vehicle operation, at any wheel
change, or at any other time the wheel lug nuts have been loosened.
2. Replace every 150,000 miles (240,000 km) unless submerged in
water.
3. At 60,000 miles (96,000 km), the dealer will replace the PCV valve at
no cost, except Canada and California vehicles.
Maintenance and Specifications
186
4. Refer to vehicle emission control information label for spark plug and
gap specifications.
5. The California Air Resources Board has determined that the failure
to perform this maintenance item will not nullify the emission
warranty nor limit recall liability prior to completion of the vehicle’s
useful life.
SCHEDULE II – SPECIAL OPERATING CONDITIONS
If your driving habits FREQUENTLY include one or more of the
following conditions:
• Short trips of less than 16 km (10 miles) when outside temperatures
remain below freezing.
• Towing a trailer, or carrying maximum loads.
• Operating in severe dust conditions.
• Operating during hot weather in stop-and-go “rush-hour” traffic.
• Extensive idling, such as police, taxi or door-to-door delivery service.
• High speed operation with a fully loaded vehicle (max. GVW).
• Off-road operation.
Change ENGINE OIL AND OIL FILTER every 3 months or 4,800 km
(3,000 miles) whichever occurs first.
NOTE: Idling the engine for extended periods will accumulate more
hours of use on your vehicle than is actually indicated by the mileage
odometer. Consequently, the odometer reading can be often misleading
when determining the right time to change your engine oil and filter. If
you are using your vehicle in a manner which allows it to remain
stationary while the engine is running for long periods (door-to-door
delivery, taxi, police, power/utility company trucks, or similar duty), then
Mazda recommends you increase the frequency of oil and filter changes
to an interval equivalent to 200 ENGINE HOURS of use. Since most
vehicles are not equipped with hour-meters, it may be necessary for you
to approximate your idle time and plan oil/filter changes accordingly.
Maintenance and Specifications
187
Special Operating
Conditions
Replace
Engine
Oil
and
Filter
Inspect
Brake
System
Replace
Fuel
Filter
Change
Automatic
T
ransmission
Fluid
Replace
Spark
Plugs
Replace
Engine
Air
Filter
Change
Manual
T
ransmission
Fluid
Inspect
and
Lubricate
U-Joints
Lubricate
Front
Wheel
Bearing
(4x2)
Change
T
ransfer
Case
Fluid
(4x4)
Suggested Maintenance
Interval
3,000
miles or
3 months
5,000
miles
15,000
miles
30,000
miles
60,000
miles
As
required
As
required
As
required
30,000
miles
60,000
miles
Towing a trailer or
using a camper or
car top carrier
X
X
X
X
Extensive idling or
low-speed driving
for long distances
as in heavy
commercial use
such as delivery,
taxi or patrol car
X
X
X
X
X
X
X
Operating in dusty
conditions such as
unpaved or dusty
roads
X
X
X
X
Off road operation
X
X
X
For specific recommendations see your authorized Mazda dealer or
qualified service professional.
OWNER MAINTENANCE
Owner Maintenance Schedule
The owner or a qualified service technician should make these vehicle
inspections at the indicated intervals to ensure safe and dependable
operation.
Bring any problem to the attention of an Authorized Mazda Dealer or
qualified service technician as soon as possible.
Maintenance and Specifications
188
While operating your vehicle
• Note any changes in the sound of the exhaust or any smell or exhaust
fumes in the vehicle.
• Check for vibrations in the steering wheel. Notice any increased
steering effort or looseness in the steering wheel, or change in this
straight ahead position.
• Notice if your vehicle constantly turns slightly or “pulls” to one side
when traveling on a smooth, level road.
• When stopping, listen and check for strange sounds, pulling to one
side, increased brake pedal travel or “hard to push” brake pedal.
• If any slipping or changes in the operation of your transmission occur,
check the transmission fluid level.
• Check automatic transmission Park function.
• Check parking brake.
At least monthly
• Check function of all interior and exterior lights.
• Check tires for wear and proper air pressure.
• Check engine oil level.
• Check coolant level in the coolant reservoir.
• Check washer fluid level.
At least twice a year (for example, every spring and fall)
• Check power steering fluid level.
• Check clutch fluid level (if equipped).
• Check and clean body and door drain holes.
• Check and lubricate all hinges, latches, and outside locks.
• Check and lubricate door rubber weather strips.
• Check parking brake for proper operation.
• Check lap/shoulder belts and seat latches for wear and function.
• Check air pressure in spare tire.
• Check windshield washer spray and wiper operation. Clean wiper
blades with clean cloth dampened with washer fluid.
• Check safety warning lamps (brake, ABS, air bag, safety belt) for
operation.
Maintenance and Specifications
189
• Check cooling system fluid level and coolant strength.
• Check battery water level (non-maintenance free).
• Check battery connections and clean if necessary.
SERVICE RECOMMENDATIONS
To help you service your vehicle:
• We highlight do-it-yourself items in the engine compartment for easy
location.
• We provide a Scheduled Maintenance section which makes tracking
routine service easy.
If your vehicle requires professional service, your dealership can provide
necessary parts and service. Check your “Warranty Information” to find
out which parts and services are covered.
Use only recommended fuels, lubricants, fluids and service parts
conforming to specifications. Genuine Mazda parts are designed and built
to provide the best performance in your vehicle.
PRECAUTIONS WHEN SERVICING YOUR VEHICLE
• Do not work on a hot engine.
• Make sure that nothing gets caught in moving parts.
• Do not work on a vehicle with the engine running in an enclosed
space, unless you are sure you have enough ventilation.
• Keep all open flames and other lit material away from the battery and
all fuel related parts.
Working with the engine off
• Automatic transmission:
1. Set the parking brake and shift to P (Park).
2. Turn off the engine and remove the key.
3. Block the wheels.
• Manual transmission:
1. Set the parking brake, depress the clutch and place the gearshift in 1
(First).
2. Turn off the engine and remove the key.
3. Block the wheels.
Maintenance and Specifications
190
Working with the engine on
• Automatic transmission:
1. Set the parking brake and shift to P (Park).
2. Block the wheels.
• Manual transmission:
1. Set the parking brake, depress the clutch and place the gearshift in
N (Neutral).
2. Block the wheels.
Note: Do not start your engine with the air cleaner removed and do not
remove it while the engine is running.
OPENING THE HOOD
1. Inside the vehicle, pull the hood
release handle located under
the bottom of the instrument
panel near the steering column.
2. Go to the front of the vehicle
and release the auxiliary latch
that is located under the front
center of the hood.
3. Lift the hood and support it
with the prop rod.
Maintenance and Specifications
191
IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT
2.3L I4 engine
1. Windshield washer fluid reservoir
2. Engine coolant reservoir
3. Engine oil dipstick
4. Transmission fluid dipstick (automatic transmission)
5. Engine oil filler cap
6. Brake fluid reservoir
7. Power distribution box
8. Clutch fluid reservoir (manual transmission)
9. Battery
10. Power steering fluid reservoir
11. Air filter assembly
Maintenance and Specifications
192
3.0L V6 engine
1. Engine coolant reservoir
2. Windshield washer fluid reservoir
3. Engine oil filler cap
4. Transmission fluid dipstick (automatic transmission)
5. Engine oil dipstick
6. Brake fluid reservoir
7. Power distribution box
8. Clutch fluid reservoir (manual transmission)
9. Battery
10. Power steering fluid reservoir
11. Air filter assembly
11
10
9
1
2
3
4
5
6
7
8
Maintenance and Specifications
193
4.0L SOHC V6 engine
1. Windshield washer fluid reservoir
2. Transmission fluid dipstick (automatic transmission)
3. Engine oil filler cap
4. Engine oil dipstick
5. Brake fluid reservoir
6. Power distribution box
7. Clutch fluid reservoir (manual transmission)
8. Battery
9. Power steering fluid reservoir
10. Air filter assembly
11. Engine coolant reservoir
Maintenance and Specifications
194
WINDSHIELD WASHER FLUID
Windshield washer fluid
Add fluid to fill the reservoir if the
level is low. In very cold weather, do
not fill the reservoir completely.
Only use a washer fluid that meets Mazda specification . Refer to
Lubricant specifications in this chapter.
State or local regulations on volatile organic compounds may restrict the
use of methanol, a common windshield washer antifreeze additive.
Washer fluids containing non-methanol antifreeze agents should be used
only if they provide cold weather protection without damaging the
vehicle’s paint finish, wiper blades or washer system.
WARNING: If you operate your vehicle in temperatures below
4.5° C (40° F), use washer fluid with antifreeze protection.
Failure to use washer fluid with antifreeze protection in cold
weather could result in impaired windshield vision and increase
the risk of injury or accident.
Note: Do not put washer fluid in the engine coolant reservoir. Washer
fluid placed in the cooling system may harm engine and cooling system
components.
W
ASHER FLU
ID
O
N LY
RADIATOR
COOLANT
ONLY
Maintenance and Specifications
195
ENGINE OIL
Checking the engine oil
Refer to the service maintenance section for the appropriate intervals for
checking the engine oil.
1. Make sure the vehicle is on level ground.
2. Turn the engine off and wait a few minutes for the oil to drain into
the oil pan.
3. Set the parking brake and ensure the gearshift is securely latched in
P (Park) (automatic transmission) or 1 (First) (manual
transmission).
4. Open the hood. Protect yourself from engine heat.
5. Locate and carefully remove the engine oil level indicator (dipstick).
• 2.3L I4 engine
Maintenance and Specifications
196
• 3.0L V6 engine
• 4.0L SOHC V6 engine
MAX
MIN
Maintenance and Specifications
197
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