Mazda Transaxle G35M–R. Manual — part 12
MANUAL TRANSAXLE
J–29
J
Bearing (Ring Gear Side) Disassembly Note
1. Remove the bearing using the SST.
End Of Sie
DIFFERENTIAL ASSEMBLY
A6E511227100M03
1. Assemble in the order shown in the figure.
.
Z4F5112M063
Z4F5112M064
1
Ring gear and gear case component
2
Bearing (ring gear side)
(See
J–30 Bearing (Ring Gear Side) Assembly
3
Speedometer drive gear
4
Bearing (side opposite ring gear)
(See
J–30 Bearing (Side Opposite Ring Gear)
)
5
Thrust washer
6
Side gear
7
Thrust washer
8
Pinion gear
9
Pinion shaft
10
Roll pin
(See
J–30
MANUAL TRANSAXLE
Bearing (Ring Gear Side) Assembly Note
1. Install the new bearing using the SST.
Bearing (Side Opposite Ring Gear) Assembly Note
1. Install the speedometer drive gear.
2. Install the new bearing using the SST.
Roll Pin Assembly Note
1. Install the new roll pin as shown in the figure to
hold the pinion shaft.
2. Measure the backlash by the following procedure.
(1) Install the left and right drive shafts in the
differential component.
(2) Support the drive shaft on V-blocks as shown
in the figure.
(3) Measure the backlash of both pinion gears.
•
If not as specified, replace worn and
damage parts.
Backlash
0.050—0.150 mm {0.0020—0.059 in}
End Of Sie
BEARING PRELOAD ADJUSTMENT
A6E511201029M05
1. Install the primary and secondary shaft bearing races into the transaxle case (shims removed).
2. Mount the clutch housing onto the transaxle hanger, and set the differential bearing race into the clutch
housing. Position a piece of pipe against the bearing race and tap it in until it contacts the clutch housing.
Z4F5112M065
Z4F5112M066
A6E5112M067
A6E5112M068
MANUAL TRANSAXLE
J–31
J
3. Set the bearing races into the SSTs (selector) as
shown in the figure.
Note
•
Turn the selector to eliminate the gap
indicated by the arrow in the figure.
4. Set the differential component into the clutch
housing, and set the bearing race and the SST
(selector) on the differential. Set the SSTs
(selector) for the primary and secondary shaft in
the clutch housing.
Mount the shaft gear assemblies as shown in the
figure.
5. Set the SST (collars) in the positions shown in
the figure.
6. Install the transaxle case and tighten the SST
(bolts) to the specified torque.
Tightening torque
37.3—52.0 N·m {3.9—5.3 kgf·m, 28.2—38.3
ftВ·lbf}
7. To seat the bearings, mount the SST (bars) on
parts A and B of the selectors, and turn the
selectors so the gaps are widened.
Then turn the SST in the reverse direction until
the gaps are eliminated.
Z4F5112M069
Z4F5112M070
Z4F5112M071
Z4F5112M072
Z4F5112M073
J–32
MANUAL TRANSAXLE
8. Manually expand the selector until it no longer
turns by hand.
9. Use a feeler gauge to measure the gap in the
SST (selector).
Caution
••••
Measure the gap around the entire
circumference of the selector.
10. Take the maximum reading and determine the
shim to used as follows.
Primary shaft adjustment shim
•
Select the thinnest allowable shim from the
table to obtain standard clearance.
Standard clearance
0—0.05 mm {0—0.002 in}
Example
Reading from step 9: 0.57 mm {0.022 in}
Shim selecting range
(0.57 mm {0.022 in}–0.05 mm {0.002 in})—(0.57 mm {0.022 in}–0 mm {0 in})=0.52 mm {0.020 in}—0.57
mm {0.022 in}
Shim
0.55 mm {0.022 in}
Secondary shaft adjustment shim
•
Select the thinnest allowable shim from the table to obtain standard clearance.
Tightening amount
0.03—0.08 mm {0.001—0.003 in}
Example
Reading from step 9: 0.57 mm {0.022 in}
Shim selecting range
(0.57 mm {0.022 in}+0.03 mm {0.001 in})—(0.57 mm {0.022 in}+0.08 mm {0.003 in})=0.60 mm {0.024
in}—0.65 mm {0.026 in}
Shim
0.60 mm {0.024 in}
Thickness of shim
mm{in}
0.20 {0.008}
0.25 {0.010}
0.30 {0.012}
0.35 {0.014}
0.40 {0.016}
0.45 {0.018}
0.50 {0.020}
0.55 {0.022}
0.60 {0.024}
0.65 {0.026}
0.70 {0.028}
–
A6E5112M074
Z4F5112M075
Нет комментариевНе стесняйтесь поделиться с нами вашим ценным мнением.
Текст