Mazda Transaxle G35M–R. Manual — part 7

MANUAL TRANSAXLE

J–9

J

Oil Seal (Primary Shaft) Disassembly Note

1. Remove the oil seal using screwdriver.

Bearing Race (Secondary Shaft) Disassembly Note

1. Remove the bearing race by lifting it and the

funnel out together.

Roll Pin Disassembly Note

1. Align the groove for removal of the clutch housing

pin with the position of the roll pin, then tap the pin
out using a pin punch.

Control Rod Disassembly Note

1. Move the control rod in the direction of arrow.

34

Boots

35

Oil passage

A6E5112M012

A6E5112M013

Z4F5112M014

A6E5112M005

J–10

MANUAL TRANSAXLE

2. Using a flathead screwdriver and hammer, make

a hole on the cap.

3. Pthe seal cap off, putting the flathead screwdriver

into the hole, made in Step 2, from the inside of
the transmission.

Oil Seal (Change Rod Component) Disassembly Note

1. Remove the oil seal using the screwdriver.

Oil Seal (Differential) Disassembly Note

1. Remove the oil seal using the screwdriver.

A6E5112M106

A6E5112M107

A6E5112M015

A6E5112M016

MANUAL TRANSAXLE

J–11

J

Bearing Race (Differential) Disassembly Note

1. Remove the bearing outer race using the SST.

Reverse Lever Shaft Disassembly Note

1. Remove the roll pin using pliers.

2. Protect the reverse lever shaft with a rag and use

pliers to remove the shaft.

Bearing Race (Transaxle Case) Disassembly Note

1. Remove the bearing race using the SST.

End Of Sie

Z4F5112M017

A6E5112M018

A6E5112M019

Z4F5112M020

J–12

MANUAL TRANSAXLE

PRIMARY SHAFT COMPONENTS PREINSPECTION

A6E511217201M01

3rd Gear Thrust Clearance

1. Measure the clearance between 3rd gear and 2nd

gear.

•

If the clearance exceeds the maximum, check
the contact surfaces of the 3rd gear, 2nd gear
and 3rd/4th clutch hub. Replace worn and
damaged parts.

Clearance

0.05—0.20 mm {0.002—0.007 in}

Maximum

0.25 mm {0.010 in}

4th Gear Thrust Clearance

1. Measure the clearance between 4th gear and the

bearing.

•

If the clearance exceeds the maximum, check
the contact surfaces of the 4th gear, bearing,
and 3rd/4th clutch hub. Replace worn and
damaged parts.

Clearance

0.17—0.37 mm {0.007—0.014 in}

Maximum

0.42 mm {0.017 in}

End Of Sie

A6E5112M021

A6E5112M022