Mazda Automatic Transaxle JA5A-EL. Manual — part 3

FUNDAMENTAL PROCEDURES

GI–7

GI

ARRANGEMENT OF PARTS

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• All disassembled parts should be carefully

arranged for reassembly.

• Be sure to separate or otherwise identify the parts

to be replaced from those that will be reused.

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CLEANING OF PARTS

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• All parts to be reused should be carefully and

thoroughly cleaned in the appropriate method.

Warning

•••• Using compressed air can cause dirt and

other particles to fly out causing injury to

the eyes. Wear protective eye wear

whenever using compressed air.

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REASSEMBLY

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• Standard values, such as torques and certain

adjustments, must be strictly observed in the

reassembly of all parts.

• If removed, these parts should be replaced with

new ones:

— Oil seals

— Gaskets

— O-rings

— Lockwashers

— Cotter pins

— Nylon nuts

• Depending on location:

— Sealant and gaskets, or both, should be

applied to specified locations. When sealant

is applied, parts should be installed before

sealant hardens to prevent leakage.

— Oil should be applied to the moving

components of parts.

— Specified oil or grease should be applied at

the prescribed locations (such as oil seals)

before reassembly.

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GI–8

FUNDAMENTAL PROCEDURES

ADJUSTMENT

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• Use suitable gauges and/or testers when making

adjustments.

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RUBBER PARTS AND TUBING

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• Prevent gasoline or oil from getting on rubber

parts or tubing.

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HOSE CLAMPS

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• When reinstalling, position the hose clamp in the

original location on the hose and squeeze the

clamp lightly with large pliers to ensure a good fit.

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TORQUE FORMULAS

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• When using a torque wrench-SST or equivalent

combination, the written torque must be

recalculated due to the extra length that the SST

or equivalent adds to the torque wrench.

Recalculate the torque using the following

formulas. Choose the formula that applies to you.

A : The length of the SST past the torque wrench drive

L : The length of the torque wrench

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Torque Unit

Formula

N·m

N·m × [L/(L+A)]

kgf·m

kgf·m × [L/(L+A)]

kgf·cm

kgf·cm × [L/(L+A)]

ft·lbf

ft·lbf × [L/(L+A)]

in·lbf

in·lbf × [L/(L+A)]

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FUNDAMENTAL PROCEDURES, ELECTRICAL SYSTEM

GI–9

GI

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VISE

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• When using a vise, put protective plates in the

jaws of the vise to prevent damage to parts.

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CONNECTORS

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Data Link Connector

• Insert the probe into the service hole when connecting a jumper wire to the data link connector.

Caution

•••• Inserting a jumper wire probe into the

data link connector terminal may damage

the terminal.

Disconnecting Connectors

• When disconnecting connector, grasp the

connectors, not the wires.

• Connectors can be disconnected by pressing or

pulling the lock lever as shown.

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ELECTRICAL SYSTEM

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GI–10

ELECTRICAL SYSTEM

Locking Connector

• When locking connectors, listen for a click

indicating they are securely locked.

Inspection

• When a tester is used to inspect for continuity or

measuring voltage, insert the tester probe from

the wiring harness side.

• Inspect the terminals of waterproof connectors

from the connector side since they cannot be

accessed from the wiring harness side.

Caution

•••• To prevent damage to the terminal, wrap

a thin wire around the tester probe before

inserting into terminal.

Terminals

Inspection

• Pull lightly on individual wires to verify that they

are secured in the terminal.

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