Acura TL (1995-1998) body repair. Manual — part 8
8. Perform the main welding.
• Weld as much as possible with the jig still mounted.
To prevent eye injury and burns
when welding, wear an approved welding helmet,
gloves and safety shoes.
• Make 20% to 30% more spot welds than there were
holes drilled.
2.5TL:
3.2TL:
9. Weld the wheelhouse upper rear member.
When the upper rear member is to be reused, make MIG
welds at the drilled holes.
2.5TL:
3.2TL:
10. Finish the welded area.
Use a hammer and dolly to even out the side bulkhead
and front side frame flanges for close fit with the surface
of the front wheelhouse and damper housing.
).
Apply sealer to the mating surfaces of the lower
dashboard and front side frame, etc.
12. Apply the paint.
See Paint Repair section.
• Ventilate when spraying paint. Most paint
contains substances that are harmful if inhaled
or swallowed. Read the paint label before
opening the paint container.
• Avoid contact with skin. Wear an approved
respirator, gloves, eye protection and appropriate
clothing when painting.
• Paint is flammable. Store it in a safe place, and
keep it away from sparks, flames or cigarettes.
13. Apply the undercoat.
Undercoat the front floor, etc, and apply anti-rust agent
to the inside of the welding section of the front side
frame, lower dashboard, and upper member, etc (see
).
14. Install the related parts.
Install in the reverse order in which they were
15. Inspect, check and make adjustment.
• Measure the front wheel alignment.
• Inspect the brake
• Adjust the headlight aim.
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Description
Front Side Frame
The front side frame acts as a base for the front suspension and is highly important in maintaining the rigidity of the front section.
Pay careful attention to the position and dimensions of the weld joints and weld carefully.
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Mass Production Body Welding Diagram
2.5TL:
NOTE: Replace the front side frame and front side outrigger as an assembly.
Front Side Frame
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3.2TL:
NOTE: Replace the front side frame and front side extension
as an assembly.
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