Acura TSX / Honda Accord CL. Manual — part 323

1. Remove the drive belt. See DRIVE BELT .

2. Remove the Power Steering (P/S) pump without disconnecting the P/S hoses. See Fig. 13 .

3. Remove the auto-tensioner. See Fig. 14 .

4. Install the auto-tensioner in the reverse order of removal.

Fig. 13: Removing Power Steering Pump
Courtesy of AMERICAN HONDA MOTOR CO., INC.

2004 Acura TSX

2004 STARTING & CHARGING SYSTEMS Generators & Regulators - TSX

Fig. 14: Removing/Installing Auto-Tensioner
Courtesy of AMERICAN HONDA MOTOR CO., INC.

TENSIONER PULLEY

2004 Acura TSX

2004 STARTING & CHARGING SYSTEMS Generators & Regulators - TSX

Replacement

1. Remove the drive belt. See DRIVE BELT .

2. Remove the pulley bolt "A", and remove the tensioner pulley "B".

3. Install the tensioner pulley in the reverse order of removal. See Fig. 15 .

Fig. 15: Removing/Installing Tensioner Pulley
Courtesy of AMERICAN HONDA MOTOR CO., INC.

OVERHAUL

ALTERNATOR

Disassembly

NOTE:

For overhaul information, see exploded view of alternator. See Fig. 16 .

2004 Acura TSX

2004 STARTING & CHARGING SYSTEMS Generators & Regulators - TSX

Fig. 16: Exploded View Of Alternator
Courtesy of AMERICAN HONDA MOTOR CO., INC.

1. Test the alternator and regulator before you remove them. See CHARGING SYSTEM INDICATOR

TEST under TROUBLE SHOOTING.

2. Remove the alternator. See ALTERNATOR under REMOVAL & INSTALLATION.

3. If the front bearing needs replacing, remove the pulley locknut with a 10-mm wrench "A" and a 22-mm

wrench "B". If necessary, use an impact wrench. See Fig. 17 .

4. Remove harness stay and flange nuts. See Fig. 18 .

5. Remove the end cover. See Fig. 19 .

6. Remove the brush holder. See Fig. 20 .

7. Remove the 4 bolts. Remove the rear housing assembly "A", and washer "B". See Fig. 21 .

8. If you are not replacing the front bearing "A", go to BRUSHES . Remove the rotor from the stator drive-

end housing. See Fig. 22 .

9. Inspect the rotor shaft for scoring, and inspect the bearing journal surface in the stator housing for seizure

marks. If either the rotor or stator housing is damaged, replace the alternator. If both the rotor and the
stator housing are OK, go to next step.

2004 Acura TSX

2004 STARTING & CHARGING SYSTEMS Generators & Regulators - TSX