Acura TSX / Honda Accord CL. Manual — part 877

Fig. 72: Measuring The Thickness Of The Distance Collar

3. Measure the thickness of the 1st gear.

Standard: 22.92-22.97 mm (0.902-0.904 in.)

Service Limit: 22.87 mm (0.900 in.)

z

If the thickness is less than the service limit, replace 1st gear.

z

If the thickness is within the service limit, replace the 1st/2nd synchro hub.

2004 Acura TSX

2004 MANUAL TRANSMISSIONS Overhaul - ASU5 6-Speed

Fig. 73: Measuring The Thickness Of The 1st Gear

4. Measure the clearance between the 2nd gear (A) and 3rd gear (B) with a feeler gauge (C). If the clearance

is more than the service limit, go to step 5.

Standard: 0.06-0.16 mm (0.002-0.006 in.)

Service Limit: 0.25 mm (0.010 in.)

2004 Acura TSX

2004 MANUAL TRANSMISSIONS Overhaul - ASU5 6-Speed

Fig. 74: Measuring The Clearance Between The 2nd Gear & 3rd Gear

5. Measure the thickness of the distance collar.

Standard: 28.03-28.08 mm (1.104-1.106 in.)

z

If the thickness is not within the standard, replace the distance collar.

z

If the thickness is within the standard, go to step 6.

2004 Acura TSX

2004 MANUAL TRANSMISSIONS Overhaul - ASU5 6-Speed

Fig. 75: Measuring The Thickness Of The Distance Collar

6. Measure the thickness of the 2nd gear.

Standard: 27.92-27.97 mm (1.099-1.101 in.)

Service Limit: 27.87 mm (1.097 in.)

z

If the thickness is less than the service limit, replace 2nd gear.

z

If the thickness is within the service limit, replace the 1st/2nd synchro hub.

2004 Acura TSX

2004 MANUAL TRANSMISSIONS Overhaul - ASU5 6-Speed