Acura TSX / Honda Accord CL. Manual — part 895

Fig. 142: Inspecting Backlash

2. Measure the backlash of both pinion gears (B) with a dial indicator (C). If the backlash is not within the

standard, replace the differential carrier.

Standard (New): 0.05-0.15 mm (0.002-0.006 in.)

DIFFERENTIAL CARRIER, FINAL DRIVEN GEAR REPLACEMENT

1. Remove the bolts (left-hand threads) in a crisscross pattern in several steps, then remove the final driven

gear (A) from the differential carrier (B).

2004 Acura TSX

2004 MANUAL TRANSMISSIONS Overhaul - ASU5 6-Speed

Fig. 143: Removing The Final Driven Gear From The Differential Carrier (Left-Hand Thread
Bolts)

2. Install the final driven gear with the chamfer on the inside diameter facing the carrier. Tighten the bolts in

a crisscross pattern in several steps.

CARRIER BEARING REPLACEMENT

Special Tools Required: Driver, 40 mm I.D. 07746-0030100

1. Check the carrier bearings for wear and rough rotation. If they rotate smoothly and their rollers show no

signs of wear, the bearings are OK.

2. Remove the carrier bearing (A) with a commercially available bearing puller (B).

2004 Acura TSX

2004 MANUAL TRANSMISSIONS Overhaul - ASU5 6-Speed

Fig. 144: Removing The Carrier Bearing

3. Install the new bearings (A) with the special tool and a press. Press each bearing on until it bottoms.

There should be no clearance between the bearings and the carrier.

2004 Acura TSX

2004 MANUAL TRANSMISSIONS Overhaul - ASU5 6-Speed

Fig. 145: Installing The New Bearings

NOTE:

Place the seal part of the bearing (B) towards the outside of the differential, then
install it.

2004 Acura TSX

2004 MANUAL TRANSMISSIONS Overhaul - ASU5 6-Speed