Acura RSX Honda Integra. Manual — part 7
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S6M6AA8000000000000NDAT02
Manual Transmission and M/T Differential (5-speed)
Item
Measurement
Qualification
Standard or New
Service Limit
2-10
Standards and Service Limits
Transmission
fluid
Capacity
Use Acura MTF
Fluid change
1.5 L (1.6 US qt)
Overhaul
1.7 L (1.8 US qt)
Mainshaft
End play
0.11
0.17 mm (0.004
0.007 in.)
Adjust
Diameter of bushing surface
20.80
20.85 mm (0.819
0.821 in.)
20.75 mm (0.817 in.)
Diameter of distance collar
31.984
32.000 mm (1.2594
1.2598 in.) 31.93 mm (1.257 in.)
Diameter of ball bearing contact area
(clutch housing side)
27.977
27.990 mm (1.1015
1.1020 in.) 27.92 mm (1.099 in.)
Diameter of needle bearing contact
area
38.984
39.000 mm (1.5348
1.5354 in.) 38.93 mm (1.533 in.)
Diameter of ball bearing contact area
(transmission housing side)
27.987
28.000 mm (1.1019
1.1024 in.) 27.93 mm (1.100 in.)
Runout
0.02 mm (0.001 in.) max.
0.05 mm (0.002 in.)
Mainshaft
3rd, 4th, and 5th
gear
I.D.
44.009
44.025 mm (1.7326
1.7333 in.) 44.08 mm (1.735 in.)
End play
0.06
0.16 mm (0.002
0.006 in.)
0.25 mm (0.010 in.)
Thickness
23.92
23.97 mm (0.941
0.944 in.)
23.80 mm (0.937 in.)
Countershaft
Diameter of needle bearing contact
area (clutch housing side)
40.000
40.015 mm (1.5748
1.5754 in.) 39.95 mm (1.5723 in.)
Diameter of distance collar contact
area
39.937
39.950 mm (1.5723
1.5728 in.) 39.883 mm (1.5702 in.)
Diameter of ball bearing contact area
(transmission housing side)
30.020
30.033 mm (1.1819
1.1824 in.) 29.97 mm (1.180 in.)
Runout
0.02 mm (0.001 in.) max.
0.05 mm (0.002 in.)
35 mm shim-to-bearing inner race
clearance
0.04
0.10 mm (0.0016
0.0039 in.)
Adjust
Countershaft
1st gear
I.D.
52.010
52.029 mm (2.0476
2.0484 in.) 52.08 mm (2.050 in.)
End play
0.06
0.16 mm (0.002
0.006 in.)
0.25 mm (0.010 in.)
Thickness
22.92
22.97 mm (0.902
0.904 in.)
22.87 mm (0.900 in.)
Countershaft
2nd gear
I.D.
52.010
52.029 mm (2.0476
2.0484 in.) 52.08 mm (2.050 in.)
End play
0.06
0.16 mm (0.002
0.006 in.)
0.25 mm (0.010 in.)
Thickness
27.92
27.97 mm (1.099
1.101 in.)
27.87 mm (1.097 in.)
Countershaft
1st gear distance
collar
I.D.
39.95
39.96 mm (1.5728
1.5732 in.)
39.97 mm (1.574 in.)
O.D.
46.989
47.000 mm (1.8499
1.8504 in.) 46.94 mm (1.848 in.)
Length
23.03
23.08 mm (0.907
0.909 in.)
Countershaft
2nd gear
distance collar
I.D.
39.95
39.96 mm (1.5728
1.5732 in.)
39.97 mm (1.574 in.)
O.D.
46.989
47.000 mm (1.8499
1.8504 in.) 46.94 mm (1.848 in.)
Length
28.03
28.08 mm (1.104
1.106 in.)
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01
Item
Measurement
Qualification
Standard or New
Service Limit
2-11
A
B
B
Mainshaft
4th and 5th gears
distance collar
I.D.
32.00
32.01 mm (1.2598
1.2602 in.)
32.02 mm (1.261 in.)
O.D.
38.989
39.000 mm (1.5350
1.5354 in.) 38.94 mm (1.533 in.)
Length
A
51.95
52.05 mm (2.045
2.049 in.)
B
24.03
24.08 mm (0.946
0.948 in.)
MBS distance
collar
I.D.
28.00
28.01 mm (1.102
1.103 in.)
28.02 mm (1.103 in.)
Length
23.95
24.05 mm (0.943
0.947 in.)
Reverse idler
gear
I.D.
20.016
20.043 mm (0.7880
0.7891 in.) 20.90 mm (0.832 in.)
Gear-to-reverse gear shaft clearance
0.036
0.084 mm (0.0014
0.0033 in.)
0.16 mm (0.006 in.)
Synchro ring
Ring-to-gear clearance
Ring pushed
against gear
0.70
1.49 mm (0.028
0.059 in.)
0.4 mm (0.016 in.)
Triple cone
synchro
Outer synchro ring-to-synchro cone
clearance
Ring pushed
against gear
0.70
1.19 mm (0.028
0.047 in.)
0.3 mm (0.012 in.)
Synchro cone-to-gear clearance
Ring pushed
against gear
0.50
1.04 mm (0.020
0.041 in.)
0.3 mm (0.012 in.)
Outer synchro ring-to-gear cone
clearance
Ring pushed
against gear
0.95
1.68 mm (0.037
0.066 in.)
0.6 mm (0.024 in.)
Shift fork
Finger thickness
7.4
7.6 mm (0.29
0.30 in.)
Fork-to-synchro sleeve clearance
0.35
0.65 mm (0.014
0.026 in.)
1.0 mm (0.039 in.)
Reverse shift
fork
Finger thickness
13.4
13.7 mm (0.527
0.539 in.)
Fork-to-reverse idler gear clearance
0.20
0.59 mm (0.007
0.024 in.)
1.3 mm (0.051 in.)
Shift arm
I.D.
13.973
14.000 mm (0.5501
0.5512 in.)
Shift fork diameter at contact area
16.9
17.0 mm (0.665
0.669 in.)
Shift arm-to-shift lever clearance
0.2
0.5 mm (0.007
0.020 in.)
0.62 mm (0.024 in.)
Select lever
Finger width
14.85
14.95 mm (0.585
0.589 in.)
Change lever
Shaft-to-select lever clearance
0.05
0.25 mm (0.002
0.010 in.)
0.50 mm (0.020 in.)
Groove (to select lever)
15.00
15.10 mm (0.591
0.594 in.)
Shaft-to-shift arm clearance
0.013
0.070 mm (0.0005
0.0028 in.)
0.1 mm (0.004 in.)
M/T differential
carrier
Pinion shaft contact area I.D.
18.010
18.028 mm (0.7091
0.7098 in.)
Carrier-to-pinion shaft clearance
0.027
0.057 mm (0.0011
0.0022 in.)
0.1 mm (0.004 in.)
Driveshaft contact area I.D.
28.025
28.045 mm (1.1033
1.1041 in.)
M/T differential
pinion gear
Backlash
0.05
0.15 mm (0.002
0.006 in.)
I.D.
18.042
18.066 mm (0.7103
0.7113 in.)
Pinion gear-to-pinion shaft clearance
0.059
0.095 mm (0.0023
0.0037 in.)
0.15 mm (0.006 in.)
80 mm shim
80 mm shim-to-bearing outer race
clearance in transmission housing
0
0.10 mm (0
0.0039 in.)
Adjust
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S6M6AA9000000000000NDAT02
Manual Transmission and M/T Differential (6-speed)
Item
Measurement
Qualification
Standard or New
Service Limit
2-12
Standards and Service Limits
Transmission
fluid
Capacity
Use Acura MTF
Fluid change
1.5 L (1.6 US qt)
Overhaul
1.7 L (1.8 US qt)
Mainshaft
End play
0.11
0.17 mm (0.004
0.007 in.)
Adjust
Diameter of bushing surface
20.80
20.85 mm (0.819
0.821 in.)
20.75 mm (0.817 in.)
Diameter of distance collar
31.984
32.000 mm (1.2594
1.2598 in.) 31.93 mm (1.257 in.)
Diameter of ball bearing contact area
(clutch housing side)
27.977
27.990 mm (1.1015
1.1020 in.) 27.92 mm (1.099 in.)
Diameter of needle bearing contact
area
38.984
39.000 mm (1.5348
1.5354 in.) 38.93 mm (1.533 in.)
Diameter of ball bearing contact area
(transmission housing side)
27.987
28.000 mm (1.1019
1.1024 in.) 27.93 mm (1.100 in.)
Runout
0.02 mm (0.001 in.) max.
0.05 mm (0.002 in.)
Mainshaft
3rd, 4th, and 5th
gear
I.D.
44.009
44.025 mm (1.7326
1.7333 in.) 44.08 mm (1.735 in.)
End play
0.06
0.16 mm (0.002
0.006 in.)
0.25 mm (0.010 in.)
Thickness
23.92
23.97 mm (0.941
0.944 in.)
23.80 mm (0.937 in.)
Mainshaft
6th gear
I.D.
40.009
40.025 mm (1.5752
1.5758 in.) 40.08 mm (1.578 in.)
End play
0.06
0.16 mm (0.002
0.006 in.)
0.25 mm (0.010 in.)
Thickness
23.92
23.97 mm (0.941
0.944 in.)
23.80 mm (0.937 in.)
Countershaft
Diameter of needle bearing contact
area (clutch housing side)
35.000
35.015 mm (1.3780
1.3785 in.) 34.95 mm (1.3760 in.)
Diameter of distance collar contact
area
39.937
39.950 mm (1.5723
1.5728 in.) 39.883 mm (1.5702 in.)
Diameter of ball bearing contact area
(transmission housing side)
30.020
30.033 mm (1.1819
1.1824 in.) 29.97 mm (1.180 in.)
Runout
0.02 mm (0.001 in.) max.
0.05 mm (0.002 in.)
35 mm shim-to-bearing inner race
clearance
0.04
0.10 mm (0.0016
0.0039 in.)
Adjust
Countershaft
1st gear
I.D.
52.010
52.029 mm (2.0476
2.0484 in.) 52.08 mm (2.050 in.)
End play
0.06
0.16 mm (0.002
0.006 in.)
0.25 mm (0.010 in.)
Thickness
22.92
22.97 mm (0.902
0.904 in.)
22.87 mm (0.900 in.)
Countershaft
2nd gear
I.D.
52.010
52.029 mm (2.0476
2.0484 in.) 52.08 mm (2.050 in.)
End play
0.06
0.16 mm (0.002
0.006 in.)
0.25 mm (0.010 in.)
Thickness
27.92
27.97 mm (1.099
1.101 in.)
27.87 mm (1.097 in.)
Countershaft
1st gear distance
collar
I.D.
39.95
39.96 mm (1.5728
1.5732 in.)
39.97 mm (1.574 in.)
O.D.
46.989
47.000 mm (1.8499
1.8504 in.) 46.94 mm (1.848 in.)
Length
23.03
23.08 mm (0.907
0.909 in.)
Countershaft
2nd gear
distance collar
I.D.
39.95
39.96 mm (1.5728
1.5732 in.)
39.97 mm (1.574 in.)
O.D.
46.989
47.000 mm (1.8499
1.8504 in.) 46.94 mm (1.848 in.)
Length
28.03
28.08 mm (1.104
1.106 in.)
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01
Item
Measurement
Qualification
Standard or New
Service Limit
2-13
A
B
B
Mainshaft
4th and 5th gears
distance collar
I.D.
32.00
32.01 mm (1.2598
1.2602 in.)
32.02 mm (1.261 in.)
O.D.
38.989
39.000 mm (1.5350
1.5354 in.) 38.94 mm (1.533 in.)
Length
A
51.95
52.05 mm (2.045
2.049 in.)
B
24.03
24.08 mm (0.946
0.948 in.)
Mainshaft
6th gear distance
collar
I.D.
28.00
28.01 mm (1.102
1.103 in.)
28.02 mm (1.103 in.)
O.D.
34.989
35.000 mm (1.3775
1.3779 in.) 34.940 mm (1.3756 in.)
Length
24.03
24.08 mm (0.946
0.948 in.)
Reverse idler
gear
I.D.
20.016
20.043 mm (0.7880
0.7891 in.) 20.90 mm (0.832 in.)
Gear-to-reverse gear shaft clearance
0.036
0.084 mm (0.0014
0.0033 in.)
0.16 mm (0.006 in.)
Synchro ring
(2005-2006
models)
Ring-to-gear clearance
Ring pushed
against gear
0.70
1.49 mm (0.028
0.059 in.)
0.4 mm (0.016 in.)
Double cone
synchro
Outer synchro ring-to-synchro cone
clearance
Ring pushed
against gear
0.70
1.19 mm (0.028
0.047 in.)
0.3 mm (0.012 in.)
Synchro cone-to-gear clearance
Ring pushed
against gear
0.50
1.04 mm (0.020
0.041 in.)
0.3 mm (0.012 in.)
Outer synchro ring-to-gear cone
clearance
Ring pushed
against gear
0.95
1.68 mm (0.037
0.066 in.)
0.6 mm (0.024 in.)
Triple cone
synchro
Outer synchro ring-to-synchro cone
clearance
Ring pushed
against gear
0.70
1.19 mm (0.028
0.047 in.)
0.3 mm (0.012 in.)
Synchro cone-to-gear clearance
Ring pushed
against gear
0.50
1.04 mm (0.020
0.041 in.)
0.3 mm (0.012 in.)
Outer synchro ring-to-gear cone
clearance
Ring pushed
against gear
0.95
1.68 mm (0.037
0.066 in.)
0.6 mm (0.024 in.)
Shift fork
Finger thickness
7.4
7.6 mm (0.29
0.30 in.)
Fork-to-synchro sleeve clearance
0.35
0.65 mm (0.014
0.026 in.)
1.0 mm (0.039 in.)
Reverse shift
fork
Finger thickness
13.4
13.7 mm (0.527
0.539 in.)
Fork-to-reverse idler gear clearance
0.20
0.59 mm (0.007
0.024 in.)
1.3 mm (0.051 in.)
Shift arm
I.D.
13.973
14.000 mm (0.5501
0.5512 in.)
Shift fork diameter at contact area
16.9
17.0 mm (0.665
0.669 in.)
Shift arm-to-shift lever clearance
0.2
0.5 mm (0.007
0.020 in.)
0.62 mm (0.024 in.)
Select lever
Finger width
14.85
14.95 mm (0.585
0.589 in.)
Change lever
Shaft-to-select lever clearance
0.05
0.25 mm (0.002
0.010 in.)
0.50 mm (0.020 in.)
Groove (to select lever)
15.00
15.10 mm (0.591
0.594 in.)
Shaft-to-shift arm clearance
0.013
0.070 mm (0.0005
0.0028 in.)
0.1 mm (0.004 in.)
M/T differential
carrier
Pinion shaft contact area I.D.
18.010
18.028 mm (0.7091
0.7098 in.)
Carrier-to-pinion shaft clearance
0.027
0.057 mm (0.0011
0.0022 in.)
0.1 mm (0.004 in.)
Driveshaft contact area I.D.
28.025
28.045 mm (1.1033
1.1041 in.)
M/T differential
pinion gear
Backlash
0.05
0.15 mm (0.002
0.006 in.)
I.D.
18.042
18.066 mm (0.7103
0.7113 in.)
Pinion gear-to-pinion shaft clearance
0.059
0.095 mm (0.0023
0.0037 in.)
0.15 mm (0.006 in.)
80 mm shim
80 mm shim-to-bearing outer race
clearance in transmission housing
0
0.10 mm (0
0.0039 in.)
Adjust
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