Acura RSX Honda Integra. Manual — part 212
01
01
02
04
S6M6A01E34171157301MAAT00
13-63
Synchro Ring and Gear Inspection
A
B
GOOD
WORN
Example of synchro ring teeth
WORN
GOOD
Example of synchro sleeve teeth and gear teeth
C
D
E
F
1. Inspect the inside of each synchro ring (A) for wear.
Inspect the teeth (B) on each synchro ring for wear
(rounded off).
2. Inspect the teeth (C) on each synchro sleeve and
matching teeth on each gear for wear (rounded off).
3. Inspect the thrust surface (D) on each gear hub for
wear.
4. Inspect the cone surface (E) on each gear hub for
wear and roughness.
5. Inspect the teeth on all gears (F) for uneven wear,
scoring, galling, and cracks.
6. Coat the cone surface of each gear (E) with
transmission fluid, and place its synchro ring on it.
Rotate the synchro ring, making sure it does not
slip.
(cont’d)
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05
−
01
02
S6M6A01E34150439501KBAT00
″
−
−
−
−
−
−
−
−
−
−
Synchro Ring-to-Gear Clearance
(5-speed model only)
Standard:
0.70
1.49 mm (0.028
0.059 in.)
Service Limit: 0.4 mm (0.016 in.)
Synchro Ring-to-Gear Clearance
(2005-2006 6-speed models)
Standard:
0.70
1.49 mm (0.028
0.059 in.)
Service Limit: 0.4 mm (0.016 in.)
Double Cone Synchro (6-speed model only) and
Triple Cone Synchro-to-Gear Clearance
Standard:
Outer Synchro Ring (B) to Synchro Cone (C)
0.70
1.19 mm (0.028
0.047 in.)
Synchro Cone (C) to Gear (A)
0.50
1.04 mm (0.020
0.041 in.)
Outer Synchro Ring (B) to Gear (A)
0.95
1.68 mm (0.037
0.066 in.)
Service Limit:
0.3 mm (0.012 in.)
0.3 mm (0.012 in.)
0.6 mm (0.024 in.)
Special Tools Required
13-64
13-64
Manual Transmission
Synchro Ring and Gear Inspection
(cont’d)
Mainshaft Bearing and Oil Seal
Replacement
B
A
B
A
C
3/8
-16
SLIDE HAMMER
(commercially
available)
07736-A01000B
A
B
A
7. Measure the clearance between each gear (A) and
its synchro ring (B) all around the gear. Hold the
synchro ring against the gear evenly while
measuring the clearance. If the clearance is less
than the service limit, replace the synchro ring and
gear.
:
:
:
:
:
:
• Oil seal driver 07JAD-PL90100
• Adjustable bearing puller, 20
40 mm
07736-A01000B
• Driver attachment, 42 x 47 mm 07746-0010300
• Driver 07749-0010000
1. Remove the differential assembly.
2. Remove the ball bearing (A) from the clutch
housing (B) using the special tools.
3. Remove the oil seal (A) from the clutch side. Be
careful when removing the seal so the clutch
housing is not damaged.
05/06/27 18:10:56 61S6M040_130_0064
03
04
−
01
02
S6M6A01E34150217421KBAT00
″
Special Tools Required
13-65
13-65
Countershaft Bearing Replacement
07749-0010000
07746-0010300
A
07JAD-PL90100
A
B
C
3/8
-16
SLIDE HAMMER
(commercially available)
07736-A01000B
A
4. Drive in the new oil seal from the transmission side
using the special tools.
5. Drive in the new ball bearing (A) from the
transmission side using the special tools.
• Oil seal driver 07JAD-PL90100
• Adjustable bearing puller, 20
40 mm
07736-A01000B
1. Remove the bearing set plate (A) from the clutch
housing (B).
2. Remove the needle bearing (A) using the special
tools, then remove the oil guide plate C.
(cont’d)
05/06/27 18:10:56 61S6M040_130_0065
03
01
01
02
S6M6A01E34150400000MBAT00
Special Tools Required
13-66
13-66
Manual Transmission
Countershaft Bearing Replacement
(cont’d)
Mainshaft Thrust Clearance
Adjustment
07JAD-PL90100
A
C
B
B
6 x 1.0 mm
12 N·m
(1.2 kgf·m, 8.7 lbf·ft)
A
A
M
B
B
A
C
3. Position the oil guide plate C and new needle
bearing (A) in the bore of the clutch housing (B).
4. Install the needle bearing using the special tools.
5. Install the bearing set plate (A) with the bolts (B).
• Mainshaft holder 07GAJ-PG20110
• Mainshaft base 07GAJ-PG20130
1. Remove the 72 mm shim (A) and oil guide plate M
from the transmission housing (B).
2. Thoroughly clean the spring washer (A) and
washer (B) before installing them on the clutch
housing side ball bearing (C). Note the installation
direction of the spring washer.
3. Install the 3rd/4th synchro hub, the distance collar,
the 5th synchro hub (5-speed model) or 5th/6th
synchro hub (6-speed model), the distance collar,
and the ball bearing on the mainshaft.
NOTE: Refer to the mainshaft reassembly Exploded
View (see page 13-44).
05/06/27 18:10:57 61S6M040_130_0066
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