Acura RSX Honda Integra. Manual — part 340
33
21
14
17-53
54 N·m
(5.5 kgf·m, 40 lbf·ft)
A
B
C
A
A
K20A2 engine,
K20Z1 engine models:
17 N·m
(1.7 kgf·m, 12 lbf·ft)
K20A3 engine model:
27 N·m
(2.8 kgf·m, 20 lbf·ft)
K20A2 engine,
K20Z1 engine models:
17 N·m (1.7 kgf·m, 12 lbf·ft)
K20A3 engine model:
27 N·m (2.8 kgf·m, 20 lbf·ft)
96. Install a new lock washer (A) on the tie-rod (B) with
the radiused side of the washer toward the tie-rod,
and screw the tie-rod on the bracket (C). Repeat this
step for the other tie-rod. Hold the bracket with one
wrench, and tighten both tie-rods to the specified
torque with another wrench.
97. Bend the lock washers (A) against the flat spots on
the bracket with a large pair of pliers.
98. Install the cylinder lines.
Note these items during reassembly:
• Thoroughly clean the joints of the cylinder lines.
The joints must be free of foreign material.
• Install the cylinder lines by tightening the flare
nuts by hand first, then tighten them to the
specified torque.
99. Adjust the rack guide screw (see page 17-30). After
adjusting, check that the rack moves smoothly by
sliding it right and left. Reinstall the steering
gearbox (see page 17-54).
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01
02
03
01
S6M6A00F00000057111KCAT00
17-54
Power Steering
Steering Gearbox Installation
A
B
A
A
10 x 1.25 mm
62 N·m
(6.3 kgf·m,
46 lbf·ft)
1. Pass the cylinder of the steering gearbox (A)
together with the tie-rods (B) through the wheelwell
opening on the driver’s side.
2. Carefully, move the steering gearbox toward the
passenger’s side until the pinion shaft clears the
wheelwell opening on the frame. Continue moving
the gearbox toward the passenger’s side until the
steering gearbox is in position.
3. Install the pinion shaft grommet (A).
4. Insert the pinion shaft up through the bulkhead,
and place the steering gearbox on the gearbox
mounting brackets.
5. Install steering stiffener A, and lightly tighten the
gearbox attaching nut and bolts.
05/06/27 18:15:51 61S6M040_170_0055
02
06
02
03
17-55
B
10 x 1.25 mm
62 N·m
(6.3 kgf·m, 46 lbf·ft)
A
C
B
A
A
A
A
A
8 x 1.25 mm
29 N·m
(3.0 kgf·m, 22 lbf·ft)
6. Install steering stiffener B with the gearbox
attaching nuts and torque them to the specified
valve. Then tighten the gearbox attaching nuts and
bolts at steering stiffener A to the specified torque
values.
7. Install the steering rack guard (A).
8. On the passenger’s side of the gearbox, check for a
clearance (A) of 3 mm (0.12 in.) or more between
the steering rack guard (B) and boot guard (C). If
the steering rack guard is in contact with the boot
guard, or if the clearance is less than 3 mm (0.12 in.),
adjust the steering rack guard to the correct
position.
9. Install the body stiffener (A).
(cont’d)
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04
10
11
12
17-56
Power Steering
Steering Gearbox Installation (cont’d)
C
A
B
16 x 1.5 mm
28 N·m (2.9 kgf·m, 21 lbf·ft)
D
K20Z1 engine model:
16 x 1.5 mm
42 N·m (4.3 kgf·m, 31 lbf·ft)
K20A2 engine,
K20A3 engine models:
14 x 1.5 mm
37 N·m (3.8 kgf·m, 27 lbf·ft)
B
A
6 x 1.0 mm
9.8 N·m (1.0 kgf·m, 7.2 lbf·ft)
B
6 x 1.0 mm
9.8 N·m
(1.0 kgf·m, 7.2 lbf·ft)
A
D
E
A
C
B
12 x 1.25 mm
54 N·m
(5.5 kgf·m, 40 lbf·ft)
10. Connect the return line (A) securely, and tighten the
16 mm flare nut (B).
11. Connect the feed line (C) securely, and tighten the
14 mm flare nut (D).
12. Install the return hose clamp (A) and feed line
clamp (B) on the left side of the gearbox.
13. Install the return hose clamp (A) and feed line
clamp (B) on the right side of the gearbox.
14. Wipe off any grease or contamination from the ball
joint tapered section and threads. Then reconnect
the tie-rod end (A) to the damper steering arms.
Install the 12 mm nut (B) and tighten it.
15. Install a new cotter pin (C), and bend it as shown
(D) or (E).
05/06/27 18:15:52 61S6M040_170_0057
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