Chevrolet Silverado / GMC Sierra. Manual — part 2853

REAR OUTPUT SHAFT BUSHING REPLACEMENT

3

Synchronizer Hub Splines
Tip: Inspect the splines for loose fit on the rear
output shaft.

4

Transfer Case Two/Four Wheel Drive
Synchronizer Assembly
Tip: Inspect the synchronizer for wear or
chipped teeth.

5

Transfer Case Two/Four Wheel Drive
Synchronizer Blocking Ring - Outer
Tip: Inspect the synchronizer ring for wear,
damage, or missing material.

6

Transfer Case Two/Four Wheel Drive
Synchronizer Blocking Ring - Inner
Tip: Inspect the synchronizer ring for wear or
roughness.

7

Transfer Case Two/Four Wheel Drive
Synchronizer Sleeve Engagement Teeth
Tip: Inspect the engagement teeth for wear.

8

Transfer Case Two/Four Wheel Drive
Synchronizer Sleeve Collar
Tip: Inspect the collar for wear.

9

Transfer Case Two/Four Wheel Drive Shift
Fork Inserts
Tip: Inspect the inserts for wear.

10

Transfer Case Two/Four Wheel Drive Shift
Fork Assembly
Tip: Inspect for cracks, broken areas, or other
damage. The component must be replaced if
damage is found.

11

Transfer Case Two/Four Wheel Drive Shift
Fork Bearings
Tip: Replace the shift fork if roughness or
pitting is detected.

12

Transfer Case Two/Four Wheel Drive Shift
Fork Pin
Tip: Replace the shift fork if the pin is worn.

2008 Chevrolet Silverado 1500

2008 TRANSMISSION Transfer Case - MP 1222/1225/1226-NQG - Cab & Chassis Sierra, Cab & Chassis Silverado,

Sierra & Silverado

Fig. 36: View Of Rear Output Shaft Bushing
Courtesy of GENERAL MOTORS CORP.

2008 Chevrolet Silverado 1500

2008 TRANSMISSION Transfer Case - MP 1222/1225/1226-NQG - Cab & Chassis Sierra, Cab & Chassis Silverado,

Sierra & Silverado

SHIFT DETENT LEVER BEARING REPLACEMENT

Callout

Component Name

Preliminary Procedure:
Ensure the bushing is installed squarely into the bushing bore.

1

Transfer Case Rear Output Shaft Bushing
Tip: Press the bushing until the tool bottoms on the
rear case half.

Special Tools

J 8092 Driver Handle

DT-48022 Output Bushing Installer. See
Special Tools.

DT-48209 Bushing Remover. See Special
Tools.

2008 Chevrolet Silverado 1500

2008 TRANSMISSION Transfer Case - MP 1222/1225/1226-NQG - Cab & Chassis Sierra, Cab & Chassis Silverado,

Sierra & Silverado

2008 Chevrolet Silverado 1500

2008 TRANSMISSION Transfer Case - MP 1222/1225/1226-NQG - Cab & Chassis Sierra, Cab & Chassis Silverado,

Sierra & Silverado