Chevrolet Silverado / GMC Sierra. Manual — part 1257
The clutch pedal return spring is broken or
missing
Replace the clutch pedal return spring, if
equipped. Refer to Clutch Pedal
Replacement.
The clutch pedal is binding or sticking
1. Clear away any items that may be
contacting the pedal.
2. Inspect the pedal bushings for ease of
movement.
3. Replace the clutch pedal if it is faulty.
Refer to Clutch Pedal Replacement.
Clutch master cylinder binding or seized
Replace the clutch master cylinder. Refer to
Clutch Master Cylinder Replacement.
Clutch actuator cylinder binding or seized
Replace the clutch actuator cylinder. Refer to
Clutch Actuator Cylinder Replacement
(TZ0) or Clutch Actuator Cylinder
Replacement (M96).
Kinked or damaged clutch hydraulic hose
1. Inspect for the correct routing of the
clutch hydraulic hose.
2. Route the hose properly.
3. Inspect for loose or faulty engine mounts
that may allow the hydraulic hose to be
kinked or pinched.
4. Repair or replace faulty engine mounts.
Refer to Engine Mount Replacement
- Left Side and Engine Mount
Replacement - Right Side for the 4.3L
engine or Engine Mount Replacement
- Left Side (1500 LY2) or Engine
Mount Replacement - Left Side
(1500 LH6, LMG, LY5, L76 and
L92) or Engine Mount Replacement -
Left Side (2500LY6) and Engine
Mount Replacement - Right Side
(1500 LH6, LMG, LY5, L76 and
L92) or Engine Mount Replacement -
Right Side (1500 LY2) or Engine
Mount Replacement - Right Side
(2500 LY6) for the 6.0L engine.
2008 Chevrolet Silverado 1500
2008 TRANSMISSION Clutch - Cab & Chassis Sierra, Cab & Chassis Silverado, Sierra & Silverado
CLUTCH GRABBING
5. Repair or replace the clutch hydraulic
hose if it is damaged. Refer to Clutch
Master Cylinder Replacement.
Grease or oil contamination of the clutch disc
1. Repair the source of the oil leak.
2. Repair the source of the grease leak.
3. Clean the contamination from the clutch
components.
4. If contaminates cannot be removed,
replace the clutch assembly. Refer to
Clutch Assembly Replacement.
Worn or damaged flywheel
Replace the engine flywheel. Refer to Engine
Flywheel Replacement for the 4.3L engine
or Automatic Transmission Flex Plate
Replacement for the 6.0L engine.
Worn clutch disc facing
Replace the clutch assembly. Refer to Clutch
Assembly Replacement.
Clutch discs splines worn
Replace the clutch assembly. Refer to Clutch
Assembly Replacement.
Low pedal from self-adjusted clutch adjusted
forward
Replace the clutch assembly. Refer to Clutch
Assembly Replacement.
Burnt or glazed clutch discs
Replace the clutch assembly. Refer to Clutch
Assembly Replacement.
Input shaft splines worn
Replace the input shaft. Refer to
Transmission Disassemble for the Tremec
5-Speed (M96) or Transmission
Disassemble for the Tremec 5-Speed (TZO).
Improper resurfacing of the flywheel
Replace the flywheel if it has been
improperly resurfaced, allowing contact of
the clutch disc hub or insufficient clamping
load of the pressure plate. Refer to Engine
Flywheel Replacement for the 4.3L engine
or Automatic Transmission Flex Plate
Replacement for the 6.0L engine.
Cause
Action
2008 Chevrolet Silverado 1500
2008 TRANSMISSION Clutch - Cab & Chassis Sierra, Cab & Chassis Silverado, Sierra & Silverado
DEFINITION: The clutch grabs, or chatters, or the clutch is unable to release without the
vehicle jerking. An abrupt engagement of the clutch.
Review the Symptoms - Clutch and perform the necessary inspections.
Grease or oil contamination on the clutch
facings
1. Repair the cause of the oil leak or
grease contamination.
2. Clean the clutch facings.
3. Replace the clutch components if they
will not clean. Refer to Clutch
Assembly Replacement.
Loose or faulty engine mounts
1. Inspect the engine mounts for being
loose or faulty. Refer to Engine Mount
Inspection for the 4.3L engine or
Engine Mount Inspection for the 6.0L
engine.
2. Repair or replace the engine mounts as
required. Refer to Engine Mount
Replacement - Left Side and Engine
Mount Replacement - Right Side for
the 4.3L engine or Engine Mount
Replacement - Left Side (1500 LY2)
or Engine Mount Replacement - Left
Side (1500 LH6, LMG, LY5, L76 and
L92) or Engine Mount Replacement -
Left Side (2500LY6) and Engine
Mount Replacement - Right Side
(1500 LH6, LMG, LY5, L76 and
L92) or Engine Mount Replacement -
Right Side (1500 LY2) or Engine
Mount Replacement - Right Side
(2500 LY6) for the 6.0L engine.
Clutch pedal sticking
1. Inspect the clutch pedal for correct
operation.
2. Replace the clutch pedal if it is faulty.
Refer to Clutch Pedal Replacement.
Clutch actuator binding
1. Inspect the clutch actuator for the piston
seals binding or sticking in the seal bore.
2. Replace the clutch actuator if it is
2008 Chevrolet Silverado 1500
2008 TRANSMISSION Clutch - Cab & Chassis Sierra, Cab & Chassis Silverado, Sierra & Silverado
binding. Refer to Clutch Actuator
Cylinder Replacement (TZ0) or
Clutch Actuator Cylinder
Replacement (M96).
Clutch master cylinder binding
1. Inspect the clutch master cylinder for
the piston binding or sticking in the
cylinder.
2. Replace the master cylinder if it is
faulty. Refer to Clutch Master
Cylinder Replacement.
Improper clutch installation
1. Inspect the pressure plate for distortion
caused by improperly tightening the
pressure plate bolts.
2. Inspect the clutch disc for a bent hub
caused by forcing the installation of the
transmission.
3. Inspect for the correct clutch disc.
4. Inspect the clutch disc for being
installed backwards.
5. Replace the clutch assembly if it is
damaged or the wrong components were
installed. Refer to Clutch Assembly
Replacement.
Clutch disc binding on the input shaft
1. Inspect the input shaft for rust dirt or
debris.
2. Clean the input shaft.
3. Inspect the clutch disc for a bent hub.
4. Replace the clutch assembly if the clutch
disc is faulty. Refer to Clutch
Assembly Replacement.
5. Inspect the input shaft for excessive
wear on the splines, causing the clutch
disc to bind.
6. Replace the transmission input shaft if it
is worn. Refer to Transmission
Disassemble for the Tremec 5-Speed
2008 Chevrolet Silverado 1500
2008 TRANSMISSION Clutch - Cab & Chassis Sierra, Cab & Chassis Silverado, Sierra & Silverado
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