Chevrolet Silverado / GMC Sierra. Manual — part 2895

4

Transfer Case Two/Four Wheel Drive
Synchronizer Assembly
Tip: Inspect the synchronizer for wear or chipped
teeth.

5

Transfer Case Two/Four Wheel Drive
Synchronizer Blocking Ring - Outer
Tip: Inspect the synchronizer ring for wear,
damage, or missing material.

6

Transfer Case Two/Four Wheel Drive
Synchronizer Blocking Ring - Inner
Tip: Inspect the synchronizer ring for wear or
roughness.

7

Transfer Case Two/Four Wheel Drive
Synchronizer Sleeve Engagement Teeth
Tip: Inspect the engagement teeth for wear.

8

Transfer Case Two/Four Wheel Drive
Synchronizer Sleeve Collar
Tip: Inspect the collar for wear.

9

Transfer Case Two/Four Wheel Drive Shift Fork
Inserts
Tip: Inspect the inserts for wear.

10

Transfer Case Shift Fork Spring
Tip: Inspect the spring for breakage.

11

Transfer Case Two/Four Wheel Drive Shift Fork
Assembly
Tip: Inspect for cracks, broken areas, or other
damage. The component must be replaced if
damage is found.

12

Transfer Case Two/Four Wheel Drive Shift Fork
Pin
Tip: Replace the shift fork if the pin is worn.

13

Transfer Case Two/Four Wheel Drive Shift Fork
Bore
Tip: Replace the shift fork if the bore is worn.

14

Transfer Case Shift Detent Plunger Cam Lobes
Tip: Inspect the cam lobes for wear or roughness.
The component must be replaced if damage is
found. Refer to High/Low Shift Fork

2008 Chevrolet Silverado 1500

2008 TRANSMISSION Transfer Case - MP 1625/1626-NQF - Cab & Chassis Sierra, Cab & Chassis Silverado, Sierra &

Silverado

REAR OUTPUT SHAFT BUSHING REPLACEMENT

Replacement.

15

Transfer Case Two/Four Wheel Drive Mode Cam
Lobes
Tip: Inspect the cam lobes for wear or roughness.
The component must be replaced if damage is
found. Refer to High/Low Shift Fork
Replacement.

2008 Chevrolet Silverado 1500

2008 TRANSMISSION Transfer Case - MP 1625/1626-NQF - Cab & Chassis Sierra, Cab & Chassis Silverado, Sierra &

Silverado

Fig. 37: Rear Output Shaft Bushing Replacement
Courtesy of GENERAL MOTORS CORP.

2008 Chevrolet Silverado 1500

2008 TRANSMISSION Transfer Case - MP 1625/1626-NQF - Cab & Chassis Sierra, Cab & Chassis Silverado, Sierra &

Silverado

TRANSFER CASE FOUR WHEEL DRIVE ACTUATOR LEVER SHAFT BEARING REPLA
REPLACEMENT - FRONT

Callout

Component Name

Preliminary Procedure:
Ensure the bushing is installed squarely into the bushing bore.

1

Transfer Case Rear Output Shaft Bushing
Tip: Press the bushing until the tool bottoms on
the rear case half.

Special Tools

J 8092 Driver Handle

DT-48022 Output Bushing Installer

DT-48209 Bushing Remover

2008 Chevrolet Silverado 1500

2008 TRANSMISSION Transfer Case - MP 1625/1626-NQF - Cab & Chassis Sierra, Cab & Chassis Silverado, Sierra &

Silverado